Senior Process Engineer (Mineral Processing)

Placements24; Midrand; On-site; ZAR 900,000 - 1,500,000; Full time

Benefits offered by this job

Medical aid

Retirement fund

Life insurance

Career development

Performance-based bonuses

Job summary

Placements24 seeks an experienced Senior Process Engineer to enhance mineral processing operations in Midrand, Gauteng. You will design, optimize, and troubleshoot processing circuits, applying metallurgical principles to improve efficiency and recovery.

Lead process simulations, mentor junior engineers, and ensure safety and environmental compliance across projects. The role offers exposure to diverse mineral processing technologies, collaboration with cross‑functional teams, and potential for

Qualifications

• Bachelor's degree in Metallurgical Engineering, Chemical Engineering, or a related field.
• 7+ years of hands‑on experience in mineral processing plant operations and design, with mining focus.
• Proficiency with process simulation software such as METSIM, HSC Chemistry, Aspen Plus.

Responsibilities

• Design, develop, and optimize mineral processing circuits including comminution, flotation, leaching, and gravity separation.
• Conduct process simulations and modeling to identify improvements and validate design changes.
• Troubleshoot operations, identify root causes, and implement solutions to minimize downtime and maximize recovery.
• Perform plant performance monitoring and analysis, developing strategies for efficiency and cost reduction.
• Prepare detailed technical reports, process design documents, and operational manuals.
• Collaborate with operations, maintenance, and management for seamless project execution and performance.
• Stay updated with latest mineral processing technology and assess applicability.
• Ensure compliance with safety, health, and environmental regulations within Midrand.
• Provide technical guidance and mentorship to junior engineers.

Skills

7+ years mineral processing experience

Analytical problem solving

Report writing

Education

Bachelor's degree in Metallurgical or Chemical Engineering

Tools

METSIM

HSC Chemistry

Aspen Plus

Job description

About the Role

Our client, a distinguished leader in the mining and metals sector, is seeking an experienced Senior Process Engineer to enhance their operations in Midrand, Gauteng . This role is integral to the design, optimization, and troubleshooting of mineral processing plants, ensuring maximum efficiency and yield. The successful candidate will apply their extensive knowledge of metallurgical principles and process technologies to drive improvements, reduce operational costs, and maintain the highest standards of safety and environmental compliance. This position offers the opportunity to work on diverse projects and contribute significantly to the company's success in the competitive South African mining market. You will be a key member of the technical team, driving innovation and operational excellence.

Key Responsibilities

• Design, develop, and optimize mineral processing circuits, including comminution, flotation, leaching, and gravity separation.
• Conduct process simulations and modeling to identify areas for improvement and validate design changes.
• Troubleshoot operational issues, identify root causes, and implement effective solutions to minimize downtime and maximize recovery.
• Perform plant performance monitoring and analysis, developing strategies for enhanced efficiency and cost reduction.
• Prepare detailed technical reports, process design documents, and operational manuals.
• Collaborate with operations, maintenance, and management teams to ensure seamless project execution and plant performance.
• Stay updated with the latest advancements in mineral processing technology and assess their applicability.
• Ensure adherence to all safety, health, and environmental regulations within the Midrand facility and in line with mining industry best practices.
• Provide technical guidance and mentorship to junior engineers and technical staff.

Requirements

• A Bachelor's degree in Metallurgical Engineering, Chemical Engineering, or a related field.
• A minimum of 7 years of hands‑on experience in mineral processing plant operations and design, with a strong emphasis on the mining industry.
• Proven expertise in at least one of the following: comminution, flotation, hydrometallurgy, or solids/liquids separation.
• Proficiency with process simulation software (e.g., METSIM, HSC Chemistry, Aspen Plus).
• Strong analytical and problem‑solving skills, with the ability to interpret complex process data.
• Excellent report writing and communication skills.
• Familiarity with process control systems and instrumentation.
• Registered or eligible for registration as a Professional Engineer (Pr.Eng.) with ECSA is highly desirable.
• Experience within the Gauteng region's mining sector is a plus.

Benefits

• Competitive salary commensurate with experience and qualifications.
• Comprehensive medical aid, retirement fund, and life insurance benefits.
• Opportunities for professional development, training, and career advancement.
• Exposure to diverse mining commodities and innovative processing technologies.
• A supportive and collaborative team environment.
• Potential for performance‑based bonuses.