Senior Process Engineer - Continuous Improvement

Placements24; Gauteng; On-site; ZAR 600,000 - 950,000; Full time

Benefits offered by this job

Medical aid

Retirement fund

Development opportunities

Relocation assistance

Generous leave

Job summary

Placements24 in Midrand, Gauteng, is seeking a Senior Process Engineer to lead continuous improvement across manufacturing operations. The role focuses on optimizing production efficiency, reducing waste, and enhancing quality through structured process improvements.

The ideal candidate has a bachelor's degree in engineering, 5+ years of process engineering experience, and proficiency in lean, Six Sigma, and related analysis tools. Collaboration with multiple teams is essential for success.

Qualifications

• Bachelor's degree in Mechanical, Industrial, Chemical or related engineering field.
• 5+ years of process engineering experience in manufacturing.
• Experience with lean manufacturing and Six Sigma methodologies.
• Proven ability to implement process improvements with measurable results.

Responsibilities

• Analyze current manufacturing processes to identify improvement opportunities.
• Develop and implement lean and Six Sigma driven optimization strategies.
• Design experiments to validate new processes or modifications.
• Collaborate with production, QA and R&D to integrate new processes.
• Create and maintain SOPs and work instructions for new processes.
• Train and mentor junior engineers in process improvement techniques.

Skills

Lean manufacturing

Six Sigma

Process mapping

Statistical analysis

Project management

Cross-functional collaboration

Education

Bachelor's degree in Mechanical Engineering

Tools

Process simulation software

Statistical analysis tools

Job description

Senior process engineers in Midrand can expect to earn between R600,000 and R950,000 annually. This range can fluctuate based on experience, specific industry, and the size of the company. Additional benefits and performance bonuses may also be part of the compensation package.

Leading employers for senior process engineers in Midrand include companies like Sasol , BMW South Africa , and various manufacturing firms. These organizations frequently seek skilled professionals to manage and enhance their operational processes.

A relevant bachelor's degree in engineering (e.g., Chemical, Industrial, Mechanical) is typically a prerequisite. Professional certifications in areas like Six Sigma or Lean Manufacturing are often advantageous. Several years of experience in process engineering and continuous improvement are also expected.

Key responsibilities include analyzing existing processes, identifying areas for improvement, and developing strategies to increase efficiency and reduce waste. This involves implementing lean manufacturing principles, managing projects, and training staff on new methodologies. Monitoring and evaluating the effectiveness of implemented changes is also crucial.

Strong analytical and problem-solving skills are paramount. Proficiency in process mapping, statistical analysis, and project management methodologies like Six Sigma and Lean is essential. Effective communication and leadership abilities are also vital for driving change and collaborating with teams.

Senior Process Engineer - Continuous Improvement

1605 Midrand R600000 - R950000 per year

Job Description

About the Role Our client, a leading name in the manufacturing sector, is seeking a highly skilled and experienced Senior Process Engineer to join their dynamic team in Midrand, Gauteng . This is a critical role focused on driving operational excellence and continuous improvement across all manufacturing processes. The successful candidate will play a pivotal role in optimizing production efficiency, reducing waste, and enhancing product quality. This position offers a fantastic opportunity to make a significant impact within a well-established organization and contribute to its ongoing success in the competitive manufacturing landscape. You will be an integral part of a forward-thinking company that values innovation and employee development. Key Responsibilities

• Analyze current manufacturing processes to identify areas for improvement in efficiency, cost reduction, and quality enhancement.
• Develop and implement process optimization strategies, including lean manufacturing principles and Six Sigma methodologies.
• Design and conduct experiments to validate new processes or modifications to existing ones.
• Collaborate with production, quality control, and R&D teams to ensure seamless integration of new processes.
• Develop and maintain detailed process documentation, including standard operating procedures (SOPs) and work instructions.
• Train and mentor junior engineering staff on process improvement techniques and best practices.
• Monitor process performance using key performance indicators (KPIs) and report on findings and recommendations.
• Troubleshoot production issues and implement corrective actions to minimize downtime and waste.
• Stay abreast of industry trends and emerging technologies in manufacturing and process engineering.
• Ensure all processes comply with relevant health, safety, and environmental regulations.

Requirements

• Bachelor's degree in Mechanical Engineering, Industrial Engineering, Chemical Engineering, or a related field.
• A minimum of 5 years of experience in process engineering within a manufacturing environment.
• Proven track record of implementing successful process improvements and achieving measurable results.
• Strong understanding of lean manufacturing, Six Sigma, and other continuous improvement methodologies.
• Proficiency in process simulation software and statistical analysis tools.
• Excellent analytical, problem-solving, and critical thinking skills.
• Strong communication and interpersonal skills, with the ability to collaborate effectively across different departments.
• Experience with project management is a plus.
• Must be eligible to work in South Africa .
• Previous experience in Midrand, Gauteng or similar industrial hubs is advantageous.

Benefits

• Competitive annual salary package commensurate with experience.
• Comprehensive medical aid and retirement fund contributions.
• Opportunities for professional development and further training.
• A stimulating work environment with a focus on innovation and continuous improvement.
• Generous leave allowance.
• Access to state-of-the-art manufacturing facilities.
• Relocation assistance may be considered for exceptional candidates.