Senior Process Engineer - Automotive Manufacturing

Placements24; Johannesburg; Hybrid; ZAR 900,000 - 1,300,000; Full time

Benefits offered by this job

Competitive salary

Annual bonus

Provident fund

Hybrid work

Job summary

Placements24 is seeking a Senior Process Engineer for a leading automotive parts manufacturer in Johannesburg. You will optimize manufacturing processes, drive continuous improvement, and lead cross-functional projects to enhance efficiency and product quality.

The role requires 7+ years of experience in process engineering within manufacturing, strong lean/Six Sigma knowledge, and proficiency with CAD and process simulation tools. Hybrid work arrangement offered in Gauteng.

Qualifications

• Bachelor's degree in Mechanical or Industrial Engineering required.
• Minimum 7 years of experience in process engineering within manufacturing, preferably automotive.
• Strong knowledge of lean and Six Sigma methodologies.

Responsibilities

• Analyze and optimize existing manufacturing processes to improve efficiency and reduce waste.
• Develop and implement new manufacturing processes and technologies to meet evolving demands.
• Conduct root cause analysis for production issues and implement corrective actions.
• Collaborate with cross-functional teams to achieve manufacturing goals.
• Design and oversee the implementation of new equipment and machinery for seamless integration.
• Develop and maintain SOPs and process documentation.
• Train and mentor junior engineers and production staff on improvements.
• Monitor KPIs and identify areas for improvement.
• Ensure compliance with health, safety, and environmental regulations.

Skills

Lean manufacturing

Six Sigma

Analytical thinking

Cross-functional collaboration

Problem-solving

Education

Bachelor's degree in Mechanical/Industrial Engineering

Tools

CAD software

Process simulation tools

Job description

About the Role

Our client, a leading automotive parts manufacturer in Johannesburg , is seeking a highly skilled and experienced Senior Process Engineer to join their dynamic team. This is an exciting opportunity to contribute to the optimization and innovation of our client's manufacturing operations. The successful candidate will play a crucial role in enhancing production efficiency, ensuring quality standards, and driving continuous improvement initiatives within a fast-paced industrial environment. This role offers a chance to work with cutting-edge technology and make a significant impact on the company's success in the competitive South African automotive sector. The position is based at our client's primary production facility located in Gauteng .

Key Responsibilities

• Analyze and optimize existing manufacturing processes to improve efficiency, reduce waste, and enhance product quality.
• Develop and implement new manufacturing processes and technologies to meet evolving production demands.
• Conduct root cause analysis for production issues and implement effective corrective actions.
• Collaborate with cross-functional teams, including production, quality assurance, and R&D, to achieve manufacturing goals.
• Design and oversee the implementation of new equipment and machinery, ensuring seamless integration into the production line.
• Develop and maintain Standard Operating Procedures (SOPs) and process documentation.
• Train and mentor junior engineers and production staff on process improvements and best practices.
• Monitor key performance indicators (KPIs) related to production and identify areas for improvement.
• Ensure compliance with all relevant health, safety, and environmental regulations.

Requirements

• Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field.
• Minimum of 7 years of experience in process engineering within a manufacturing environment, preferably automotive.
• Proven experience in process design, optimization, and troubleshooting.
• Strong understanding of lean manufacturing principles and Six Sigma methodologies.
• Proficiency in CAD software and process simulation tools.
• Excellent analytical, problem-solving, and decision-making skills.
• Strong communication and interpersonal skills, with the ability to collaborate effectively with diverse teams.
• Experience with project management and leading cross-functional initiatives.
• Knowledge of quality management systems (e.g., ISO 9001, IATF 16949).
• Familiarity with automation and robotics in manufacturing is a plus.

Benefits

• Our client offers a competitive salary package, including an annual bonus structure and comprehensive health insurance coverage.
• Employees benefit from a generous provident fund contribution and opportunities for professional development and further training.
• Access to on-site facilities and a collaborative work environment are also provided.
• This role offers hybrid working flexibility, allowing for a balance between office-based responsibilities and remote work.
• Potential for career advancement within a growing international organization.