An Engineering / Fabrication / Manufacturing concern is seeking a QA / QC Line Inspector.
1. Role Purpose
To ensure the consistent execution of quality inspection protocols across the fabrication process, including visual, dimensional, and welding compliance inspections.
The QA/QC Line Inspector supports all ISO standards in the company IMS through real-time inspection, verification of fabrication quality, and enforcement of corrective actions to ensure product integrity prior to handover or dispatch.
2. Scope
This role applies to line-level QA/QC inspections throughout the fabrication and assembly value chain at the company. The role spans incoming material verification, in-process welding inspections, post-weld visual checks, and final acceptance sign-off in collaboration with internal and external inspectors.
4. Education & Training Requirements
- a. Matric with Maths & Science
- b. SAIW Level 1 or Level 2 certification advantageous
- c. ISO 9001 Internal Auditor or ISO 3834 exposure advantageous
- d. Basic NDT Level 1 exposure advantageous
- e. Familiarity with welding standards such as ISO 5817, AWS D1.1, AWS D14.3, AWS B2.1
5. Knowledge & Experience
- a. Minimum 2+ years in heavy fabrication QA/QC environment.
- b. Understanding of welding and fabrication processes.
- c. Basic knowledge of NDT methods and report interpretation.
- d. Knowledge of welding symbols, joint configurations, and acceptance criteria.
- e. Understanding of material traceability and certification requirements.
- f. Familiarity with QA documentation such as WPS, PQR, welder qualifications, and MDRs.
6. Key Skills & Attributes
- a. Strong attention to detail
- b. Problem‑solving mindset
- c. Ability to communicate quality requirements to production teams
- d. Integrity and objectivity in inspection decisions
- e. Ability to work under pressure and meet deadlines
3. Key Responsibilities
3.1. Visual & Dimensional Inspection
- a. Conduct first-off, in-process, and final visual inspections of components in accordance with drawing tolerances and QA check sheets.
- b. Verify material identification, traceability, and compliance with approved material certificates.
- c. Use measuring instruments (tape, vernier, angle gauge, fillet weld gauge, etc.) to validate fabrication accuracy.
- d. Detect and report any non‑conformances in real time.
3.2. Welding Inspection & WPS Conformance
- a. Ensure weld preparation, welding processes, and final welds conform to WPS and ISO 3834-2 requirements.
- b. Monitor welding activities, including preheat, interpass temperatures, consumable control, and compliance with approved WPSs.
- c. Cross‑verify welder qualifications (WQ) and WPS traceability on live jobs.
- d. Identify welding defects and initiate relevant QA hold points.
3.3. NDT & Witness Coordination
- a. Prepare and tag components for MPI or UT testing.
- b. Liaise with NDT service providers and witness testing as required.
- c. Document results and escalat…
3.4. Non-Conformance Reporting & Corrective Actions
- a. Log NCs and ensure effective closure of root causes through collaboration with Production, Engineering, and Planning.
- b. Support implementation of preventive measures to reduce repeated QA failures.
- c. Work with Production and Engineering to close out corrective actions.
3.5. Reporting & Documentation
- a. Complete QA checklist and inspection report documentation for every stage of fabrication.
- b. Maintain accurate digital and physical records in alignment with IMS protocols.
- c. Support the compilation of Manufacturing Data Records (MDRs) by providing inspection documentation.
- d. Escalate recurring trends or deviations to QA Management.
3.6. Stakeholder Coordination
- a. Work closely with Welders, Supervisors, Engineers, and Project Managers.
- b. Participate in daily QA meetings and support toolbox talks where required.
- c. Provide on‑the-job guidance to production personnel on quality expectations and workmanship standards.
3.7. Safety & Housekeeping
- a. Adhere to all health, safety, and environmental (HSE) requirements while performing inspections.
- b. Promote safe working practices and intervene when unsafe conditions are observed.