3 Key Responsibilities
3.1. Visual & Dimensional Inspection
- a. Conduct first-off, in-process, and final visual inspections of components in accordance with drawing tolerances and QA check sheets.
- b. Verify material identification, traceability, and compliance with approved material certificates.
- c. Use measuring instruments (tape, vernier, angle gauge, fillet weld gauge, etc.) to validate fabrication accuracy.
- d. Detect and report any non-conformances in real time.
3.2. Welding Inspection & WPS Conformance
- a. Ensure weld preparation, welding processes, and final welds conform to WPS and ISO 3834-2 requirements.
- b. Monitor welding activities, including preheat, interpass temperatures, consumable control, and compliance with approved WPSs.
- c. Cross-verify welder qualifications (WQ) and WPS traceability on live jobs.
- d. Identify welding defects and initiate relevant QA hold points.
3.3. NDT & Witness Coordination
- a. Prepare and tag components for MPI or UT testing.
- b. Liaise with NDT service providers and witness testing as required.
- c. Document results and lift critical findings to QA Manager and Production Lead.
3.4. Non-Conformance Reporting & Corrective Actions
- a. Log NCs and ensure effective closure of root causes through collaboration with Production, Engineering, and Planning.
- b. Support implementation of preventive measures to reduce repeated QA failures.
- c. Work with Production and Engineering to close out corrective actions.
3.5. Reporting & Documentation
- a. Complete QA checklist and inspection report documentation for every stage of fabrication.
- b. Maintain accurate digital and physical records in alignment with IMS protocols.
- c. Support the compilation of Manufacturing Data Records (MDRs) by providing inspection documentation.
- d. Escalate recurring trends or deviations to QA Management.
3.6. Stakeholder Coordination
- a. Work closely with Welders, Supervisors, Engineers, and Project Managers.
- b. Participate in daily QA meetings and support toolbox talks where required.
- c. Provide on-the-job guidance to production personnel on quality expectations and workmanship standards.
3.7. Safety & Housekeeping
- a. Adhere to all health, safety, and environmental (HSE) requirements while performing inspections.
- b. Promote safe working practices and intervene when unsafe conditions are observed.