Lead Process Engineer

Placements24; Kempton Park; On-site; ZAR 1,200,000 - 1,800,000; Full time

Benefits offered by this job

Competitive salary

Medical aid and benefits

Professional growth & international培训

Annual leave & shutdowns

Access to cutting-edge facilities

Company car allowance & fuel

Job summary

Placements24 seeks a Lead Process Engineer in Gauteng to spearhead design, development, and optimization of complex manufacturing processes. You will lead a team, drive continuous improvement, and implement cutting-edge technologies to ensure peak efficiency and quality.

The role requires advanced degrees and 8+ years in process engineering within manufacturing, preferably FMCG or pharma, with strong SPC/lean expertise and leadership abilities.

Qualifications

• Master's degree or Ph.D. in Chemical Engineering, Mechanical Engineering, Industrial Engineering, or a related field.
• Minimum of 8 years of progressive experience in process engineering within a manufacturing environment, preferably FMCG or pharmaceuticals.
• Demonstrated experience in process design, optimization, and troubleshooting.
• Strong knowledge of SPC and lean manufacturing principles.
• Excellent analytical, problem-solving, and project management skills.
• Proficiency in simulation software (Aspen Plus, PRO/II) and CAD tools.
• Exceptional leadership and communication skills, with the ability to influence stakeholders at all levels.
• Experience in a supervisory or team lead capacity is essential.

Responsibilities

• Lead the design, development, and implementation of new manufacturing processes and systems.
• Analyze existing production processes to identify areas for improvement in efficiency, quality, and cost reduction.
• Develop and execute process validation protocols and qualification studies.
• Provide technical expertise and guidance to engineering and production teams.
• Troubleshoot process-related issues and implement effective solutions to minimize disruptions.
• Stay abreast of new technologies and industry trends, recommending and integrating them where appropriate.
• Manage process engineering projects from conception to completion, ensuring they are delivered on time and within budget.
• Develop and maintain detailed process documentation, including P&IDs, SOPs, and batch records.
• Collaborate closely with R&D, quality assurance, and operations departments to ensure process alignment and compliance.
• Mentor junior engineers and provide technical training to staff.

Skills

Leadership

Problem solving

Analytical thinking

Project management

Communication

Education

Master's degree

PhD (preferred)

Tools

Aspen Plus

PRO/II

CAD tools

Job description

About the Role

Our client, a prominent manufacturing leader situated in Tembisa, Gauteng, is actively seeking a dynamic and visionary Lead Process Engineer to join their innovative team. This pivotal role involves spearheading the design, development, and optimization of complex manufacturing processes, ensuring peak efficiency, quality, and cost-effectiveness. The successful candidate will leverage extensive engineering expertise to drive continuous improvement initiatives, implement cutting-edge technologies, and provide technical leadership to a team of skilled engineers and technicians. This is an exceptional chance to make a significant impact within a respected industry player and advance your career in a challenging yet rewarding setting. We are dedicated to fostering a culture of innovation and excellence, and we expect our Lead Process Engineer to be at the forefront of these efforts, contributing to the company's sustained growth and market leadership.

Key Responsibilities

• Lead the design, development, and implementation of new manufacturing processes and systems.
• Analyze existing production processes to identify areas for improvement in efficiency, quality, and cost reduction.
• Develop and execute process validation protocols and qualification studies.
• Provide technical expertise and guidance to engineering and production teams.
• Troubleshoot process-related issues and implement effective solutions to minimize disruptions.
• Stay abreast of new technologies and industry trends, recommending and integrating them where appropriate.
• Manage process engineering projects from conception to completion, ensuring they are delivered on time and within budget.
• Develop and maintain detailed process documentation, including P&IDs, SOPs, and batch records.
• Collaborate closely with R&D, quality assurance, and operations departments to ensure process alignment and compliance.
• Mentor junior engineers and provide technical training to staff.

Requirements

• Master's degree or Ph.D. in Chemical Engineering, Mechanical Engineering, Industrial Engineering, or a related field.
• Minimum of 8 years of progressive experience in process engineering within a manufacturing environment, preferably in FMCG or pharmaceuticals.
• Demonstrated experience in process design, optimization, and troubleshooting.
• Strong knowledge of statistical process control (SPC) and lean manufacturing principles.
• Excellent analytical, problem-solving, and project management skills.
• Proficiency in simulation software (e.g., Aspen Plus, PRO/II) and CAD tools.
• Exceptional leadership and communication skills, with the ability to influence stakeholders at all levels.
• Experience in a supervisory or team lead capacity is essential.
• Proven ability to manage complex projects and deliver tangible results.

Benefits

• Highly competitive salary and performance-based bonuses.
• Comprehensive medical aid, including comprehensive hospital plans and day-to-day benefits.
• Significant opportunities for professional growth, international training, and conference attendance.
• Generous annual leave allowance and company-wide shutdowns.
• Access to state-of-the-art facilities and cutting-edge technology.
• Company car allowance and fuel card for eligible positions.