Senior Manufacturing Process Engineer

Placements24; Midrand; Hybrid; ZAR 600,000 - 1,000,000; Full time

Benefits offered by this job

Competitive package

Hybrid work model

Career development

Advanced manufacturing tech

Collaborative culture

Job summary

Placements24 in Midrand, Gauteng, is seeking a Senior Manufacturing Process Engineer to optimize existing lines and develop new processes. You will drive efficiency, quality, and cost-effectiveness through data-driven improvements and cross-functional collaboration.

The role requires a Bachelor's in Mechanical/Industrial/Manufacturing Engineering, 5–7 years of experience, and strong Lean/Six Sigma and SPC knowledge. Exposure to CAD tools and ERP systems is highly desirable.

Qualifications

• Bachelor's degree in Mechanical, Industrial, Manufacturing Engineering or related field.
• 5–7 years of progressive experience in manufacturing process engineering.

Responsibilities

• Analyze and optimize existing manufacturing processes to improve efficiency and quality.
• Design and implement new manufacturing processes and technologies.
• Conduct process capability studies and SPC to ensure stability.
• Develop and maintain SOPs and work instructions for processes.
• Collaborate with R&D and engineering to transfer new products to production.
• Troubleshoot complex issues and implement corrective actions.
• Lead and mentor junior engineers and technicians.
• Manage process-improvement projects within budget and timeline.
• Ensure compliance with health, safety and environmental regs.
• Monitor KPIs and report on manufacturing performance.

Skills

Lean Manufacturing

Six Sigma

SPC (statistical process control)

CAD (AutoCAD/SolidWorks)

Data analysis

Project management

ERP systems

Automation/Robotics

Cross-functional collaboration

Problem solving

Education

Bachelor's in Mechanical/Industrial/Manufacturing Engineering

Master's degree (a plus)

Tools

AutoCAD

SolidWorks

Simulation tools

Job description

About the Role Our client, a leading innovator in the manufacturing sector, is seeking a highly skilled and experienced Senior Manufacturing Process Engineer to join their dynamic team in Midrand, Gauteng . This pivotal role will involve optimizing existing production lines and spearheading the development of new manufacturing processes to enhance efficiency, quality, and cost-effectiveness. The successful candidate will be instrumental in driving operational excellence and maintaining the company's competitive edge in a fast-paced industrial environment. We are looking for a proactive individual with a deep understanding of manufacturing principles and a passion for continuous improvement. This position offers a unique opportunity to make a significant impact within a respected organization and contribute to the advancement of manufacturing technologies. The role requires a blend of technical expertise, problem-solving acumen, and strong collaborative skills, working closely with cross-functional teams to achieve strategic production goals. The scope of work includes detailed analysis of current processes, identification of bottlenecks, and the implementation of data-driven solutions.

Key Responsibilities

• Analyze and optimize existing manufacturing processes to improve efficiency, reduce waste, and enhance product quality.
• Design, develop, and implement new manufacturing processes and technologies.
• Conduct detailed process capability studies and statistical analysis to ensure process stability and control.
• Develop and maintain Standard Operating Procedures (SOPs) and work instructions for all manufacturing processes.
• Collaborate with R&D and engineering teams to facilitate the smooth transition of new products into production.
• Troubleshoot and resolve complex manufacturing issues, identifying root causes and implementing corrective actions.
• Lead and mentor junior engineers and technicians within the manufacturing department.
• Manage process improvement projects from conception to completion, ensuring they meet budget and timeline objectives.
• Ensure compliance with all relevant health, safety, and environmental regulations.
• Monitor key performance indicators (KPIs) and report on manufacturing performance.

Requirements

• Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field. A Master's degree is a plus.
• Minimum of 5-7 years of progressive experience in manufacturing process engineering, preferably within a complex production environment.
• Proven track record of successfully implementing process improvements that have led to measurable gains in efficiency, quality, or cost reduction.
• Strong understanding of Lean Manufacturing principles, Six Sigma methodologies, and statistical process control (SPC).
• Proficiency in CAD software (e.g., AutoCAD, SolidWorks) and simulation tools is highly desirable.
• Excellent analytical, problem-solving, and critical thinking skills.
• Strong project management skills with the ability to manage multiple priorities simultaneously.
• Effective communication and interpersonal skills, with the ability to collaborate with diverse teams and stakeholders.
• Experience with automation and robotics in manufacturing is a significant advantage.
• Familiarity with ERP systems and data analysis tools.

Benefits

• Our client offers a competitive remuneration package, including a comprehensive benefits plan that supports employee well-being and professional growth.
• Employees benefit from a stimulating work environment that encourages innovation and skill development.
• Opportunities for further training and career advancement are readily available.
• Access to advanced manufacturing technologies and collaborative projects with industry leaders.
• A supportive team culture focused on shared success.
• The hybrid work model allows for a flexible balance between remote work and in-office collaboration, fostering productivity and personal life integration.
• This role in Midrand, Gauteng provides excellent exposure to cutting-edge manufacturing practices.