Thermal Spray Operator

AAA-USA Inc; San Antonio (TX); On-site; USD 52,000 - 78,000; Full time

Benefits offered by this job

Relocation assistance

Medical benefits

Dental benefits

Vision benefits

401(k) with company match

Paid time off

Paid holidays

Overtime opportunities

Competitive pay

Referral programs

Job summary

AAA USA is seeking experienced Thermal Spray Technicians to support aerospace manufacturing and gas turbine component repair programs in Jupiter, FL. Join a team using state-of-the-art thermal spray technology in a safety-focused environment.

You will operate robotic spray equipment, prepare components, program automated systems, and ensure coating quality per engineering specs. Relocation assistance and competitive pay are available.

Qualifications

• Minimum of 2 years of experience in thermal spray or related manufacturing.
• Experience with GTV or Sulzer Metco coating systems preferred.
• Knowledge of HVOF, Plasma Spray, APS or TBC processes preferred.
• Experience operating or programming FANUC/ABB/KUKA robots is a plus.
• CNC machine operation or programming welcomed.
• Ability to read blueprints, drawings and technical specs.
• Proficient with precision measuring instruments and SAP/ERP systems.
• US work authorization preferred.

Responsibilities

• Operate robotic thermal spray equipment to coat aerospace gas turbine components.
• Prepare components for coating via blasting, masking, cleaning and fixture installation.
• Program, operate and monitor automated coating systems and robotic cells.
• Inspect coating thickness and quality per engineering specs.
• Read blueprints and coating specifications for production work.
• Document production, inspection and quality data; report non-conformities.
• Perform routine maintenance on thermal spray equipment and tooling.
• Collaborate with Production, Engineering and Quality teams to meet schedules.
• Maintain a clean, safe work environment following procedures.

Skills

Thermal spray

Aerospace manufacturing

Robotics

CNC machining

Industrial automation

Tools

GTV

Sulzer Metco

FANUC robotics

Job description

Must be willing to travel/permanently relocate to Jupiter, FL.

AAA USA is actively hiring experienced Thermal Spray Technicians to support advanced aerospace manufacturing and gas turbine component repair programs in Jupiter, Florida. We are seeking skilled manufacturing professionals with experience in thermal spray coatings, industrial robotics, CNC machining, automated manufacturing systems, or precision component repair.

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated production cells, or aerospace manufacturing, this is an excellent opportunity to apply your skills using state-of-the-art thermal spray technology in a clean, safety-focused manufacturing environment.

This is an excellent opportunity to join a long-term aerospace program offering competitive pay, overtime opportunities, relocation assistance, and career growth within the aerospace manufacturing industry.

Why Aerospace Professionals Choose AAA USA:

• Competitive Pay.
• Overtime Opportunities.
• Long-Term Aerospace Programs.
• Relocation Assistance Available.
• Referral Programs.
• Medical, Dental & Vision Benefits.
• 401(k) with Company Match.
• Paid Time Off & Paid Holidays.

Essential Functions:

• Operate robotic thermal spray equipment to apply protective coatings to aerospace gas turbine components.
• Prepare components for coating through blasting, masking, cleaning, and fixture installation.
• Program, operate, and monitor automated coating systems, robotic manufacturing cells, and related production equipment.
• Inspect coating thickness, coverage, and overall quality using precision measuring equipment and engineering specifications.
• Read and interpret blueprints, work instructions, engineering drawings, and coating specifications.
• Complete production, inspection, and quality documentation while reporting non-conforming conditions as required.
• Perform routine maintenance on thermal spray equipment, tooling, and automated systems.
• Collaborate with Production, Engineering, and Quality teams to ensure customer requirements and production schedules are met.
• Maintain a clean, organized, and safe work environment while following all safety, environmental, and quality procedures.

Requirements:

• Minimum of 2 years of experience in thermal spray, aerospace manufacturing, CNC machining, industrial robotics, automated manufacturing, or a related manufacturing environment.
• Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems preferred.
• Experience with HVOF, Plasma Spray, APS (Atmospheric Plasma Spray), Thermal Barrier Coatings (TBC), or other industrial coating processes preferred.
• Experience operating or programming industrial robots such as FANUC, ABB, KUKA, or similar automated manufacturing systems is a plus.
• CNC machine operation or programming experience is welcomed.
• Ability to read and interpret blueprints, engineering drawings, work instructions, and technical specifications.
• Experience using precision measuring instruments and inspection equipment.
• Basic computer skills, including Microsoft Office; SAP or other ERP system experience preferred.
• Strong attention to detail, mechanical aptitude, and commitment to quality workmanship.
• Must be eligible to work in the United States.