Thermal Spray Technician

AAA-USA Inc; Phoenix (AZ); On-site; USD 55,000 - 75,000; Full time

Benefits offered by this job

Competitive pay

Overtime opportunities

Relocation assistance

Medical, dental & vision benefits

401(k) with company match

Paid time off & holidays

Referral programs

Job summary

AAA USA Inc. is actively hiring experienced Thermal Spray Technicians to support aerospace manufacturing programs in Jupiter, FL. The role involves operating robotic spray systems, preparing components, and ensuring coating quality per engineering specs.

The position offers competitive pay, overtime opportunities, relocation assistance, and growth within the aerospace industry. Ideal candidates have 2+ years in thermal spray or related fields and familiarity with coating technologies and

Qualifications

• Minimum of 2 years in thermal spray or related manufacturing environment.
• Experience with coating systems like GTV or Sulzer Metco preferred.
• Experience with HVOF/Plasma spray or similar processes preferred.
• Experience operating or programming industrial robots (FANUC/ABB/KUKA) is a plus.
• Ability to read blueprints and technical specs.
• Proficiency with precision measuring instruments.
• Basic computer skills; SAP or ERP experience preferred.
• Must be eligible to work in the United States.

Responsibilities

• Operate robotic thermal spray equipment to apply coatings on aerospace components.
• Prepare components for coating: blasting, masking, cleaning, fixture installation.
• Program, operate, monitor automated coating systems and robotic cells.
• Inspect coating thickness and coverage per specifications.
• Read blueprints and engineering drawings; document production and quality data.
• Perform routine maintenance on spray equipment and tooling.
• Collaborate with Production, Engineering and Quality to meet requirements.
• Maintain clean, safe work environment following procedures.

Skills

Thermal spray

Aerospace manufacturing

CNC machining

Industrial robotics

Blueprint reading

Precision measurement

ERP experience

Attention to detail

Tools

GTV coating system

Sulzer Metco

FANUC robotics

ABB/KUKA robotics

Job description

Must be willing to travel/permanently relocate to Jupiter, FL.

AAA USA is actively hiring experienced Thermal Spray Technicians to support advanced aerospace manufacturing and gas turbine component repair programs in Jupiter, Florida. We are seeking skilled manufacturing professionals with experience in thermal spray coatings, industrial robotics, CNC machining, automated manufacturing systems, or precision component repair.

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated production cells, or aerospace manufacturing, this is an excellent opportunity to apply your skills using state-of-the-art thermal spray technology in a clean, safety-focused manufacturing environment.

This is an excellent opportunity to join a long-term aerospace program offering competitive pay, overtime opportunities, relocation assistance, and career growth within the aerospace manufacturing industry.

Why Aerospace Professionals Choose AAA USA:

• Competitive Pay.
• Overtime Opportunities.
• Long-Term Aerospace Programs.
• Relocation Assistance Available.
• Referral Programs.
• Medical, Dental & Vision Benefits.
• 401(k) with Company Match.
• Paid Time Off & Paid Holidays.

Essential Functions:

• Operate robotic thermal spray equipment to apply protective coatings to aerospace gas turbine components.
• Prepare components for coating through blasting, masking, cleaning, and fixture installation.
• Program, operate, and monitor automated coating systems, robotic manufacturing cells, and related production equipment.
• Inspect coating thickness, coverage, and overall quality using precision measuring equipment and engineering specifications.
• Read and interpret blueprints, work instructions, engineering drawings, and coating specifications.
• Complete production, inspection, and quality documentation while reporting non-conforming conditions as required.
• Perform routine maintenance on thermal spray equipment, tooling, and automated systems.
• Collaborate with Production, Engineering, and Quality teams to ensure customer requirements and production schedules are met.
• Maintain a clean, organized, and safe work environment while following all safety, environmental, and quality procedures.

Requirements:

• Minimum of 2 years of experience in thermal spray, aerospace manufacturing, CNC machining, industrial robotics, automated manufacturing, or a related manufacturing environment.
• Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems preferred.
• Experience with HVOF, Plasma Spray, APS (Atmospheric Plasma Spray), Thermal Barrier Coatings (TBC), or other industrial coating processes preferred.
• Experience operating or programming industrial robots such as FANUC, ABB, KUKA, or similar automated manufacturing systems is a plus.
• CNC machine operation or programming experience is welcomed.
• Ability to read and interpret blueprints, engineering drawings, work instructions, and technical specifications.
• Experience using precision measuring instruments and inspection equipment.
• Basic computer skills, including Microsoft Office; SAP or other ERP system experience preferred.
• Strong attention to detail, mechanical aptitude, and commitment to quality workmanship.
• Must be eligible to work in the United States.