Thermal Spray Technician

AAA-USA Inc; Sharonville (OH); On-site; USD 55,000 - 75,000; Full time

Benefits offered by this job

Competitive pay

Overtime opportunities

Relocation assistance

Career growth

Medical benefits

Dental benefits

Vision benefits

401(k) with company match

Paid time off

Paid holidays

Referral program

Job summary

AAA USA is actively hiring skilled Thermal Spray Technicians to support aerospace manufacturing and gas turbine component repair programs in Jupiter, Florida. The role requires experience with thermal spray coatings, robotics, CNC machining, and automated systems in a clean, safety-focused environment.

Join a long-term aerospace program with competitive pay, overtime opportunities, relocation assistance, and strong career growth within the industry.

Qualifications

• Minimum 2 years in thermal spray, aerospace manufacturing, CNC machining, industrial robotics, or related environment.
• Experience with GTV, Sulzer Metco or similar coating systems preferred.
• Experience with HVOF, Plasma Spray, APS or TBC coatings preferred.
• Experience with FANUC/ABB/KUKA robotics is a plus.
• Ability to read blueprints, instructions, and specifications.
• Proficiency with precision measuring tools and MS Office; ERP experience preferred.

Responsibilities

• Operate robotic thermal spray equipment to apply coatings to aerospace gas turbine components.
• Prepare components for coating: blasting, masking, cleaning, and fixture installation.
• Program, operate, and monitor automated coating systems and robotic cells.
• Inspect coating thickness and quality per engineering specs.
• Read blueprints and work instructions; document production and quality data.
• Perform routine maintenance on equipment and tooling.
• Collaborate with Production, Engineering and Quality teams to meet customer requirements.

Skills

Thermal spray

Aerospace manufacturing

CNC machining

Industrial robotics

Automated manufacturing systems

Precision measurement

Tools

GTV/Sulzer Metco systems

FANUC robotics

CNC programming

Job description

Must be willing to travel/permanently relocate to Jupiter, FL.

AAA USA is actively hiring experienced Thermal Spray Technicians to support advanced aerospace manufacturing and gas turbine component repair programs in Jupiter, Florida. We are seeking skilled manufacturing professionals with experience in thermal spray coatings, industrial robotics, CNC machining, automated manufacturing systems, or precision component repair.

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated production cells, or aerospace manufacturing, this is an excellent opportunity to apply your skills using state-of-the-art thermal spray technology in a clean, safety-focused manufacturing environment.

This is an excellent opportunity to join a long-term aerospace program offering competitive pay, overtime opportunities, relocation assistance, and career growth within the aerospace manufacturing industry.

Why Aerospace Professionals Choose AAA USA:

• Competitive Pay.
• Overtime Opportunities.
• Long-Term Aerospace Programs.
• Relocation Assistance Available.
• Referral Programs.
• Medical, Dental & Vision Benefits.
• 401(k) with Company Match.
• Paid Time Off & Paid Holidays.

Essential Functions:

• Operate robotic thermal spray equipment to apply protective coatings to aerospace gas turbine components.
• Prepare components for coating through blasting, masking, cleaning, and fixture installation.
• Program, operate, and monitor automated coating systems, robotic manufacturing cells, and related production equipment.
• Inspect coating thickness, coverage, and overall quality using precision measuring equipment and engineering specifications.
• Read and interpret blueprints, work instructions, engineering drawings, and coating specifications.
• Complete production, inspection, and quality documentation while reporting non-conforming conditions as required.
• Perform routine maintenance on thermal spray equipment, tooling, and automated systems.
• Collaborate with Production, Engineering, and Quality teams to ensure customer requirements and production schedules are met.
• Maintain a clean, organized, and safe work environment while following all safety, environmental, and quality procedures.

Requirements:

• Minimum of 2 years of experience in thermal spray, aerospace manufacturing, CNC machining, industrial robotics, automated manufacturing, or a related manufacturing environment.
• Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems preferred.
• Experience with HVOF, Plasma Spray, APS (Atmospheric Plasma Spray), Thermal Barrier Coatings (TBC), or other industrial coating processes preferred.
• Experience operating or programming industrial robots such as FANUC, ABB, KUKA, or similar automated manufacturing systems is a plus.
• CNC machine operation or programming experience is welcomed.
• Ability to read and interpret blueprints, engineering drawings, work instructions, and technical specifications.
• Experience using precision measuring instruments and inspection equipment.
• Basic computer skills, including Microsoft Office; SAP or other ERP system experience preferred.
• Strong attention to detail, mechanical aptitude, and commitment to quality workmanship.
• Must be eligible to work in the United States.