Sr Engineer Process

International Association of Plumbing and Mechanical Officials (IAPMO); Lewisville (TX); On-site; USD 115,000 - 154,000; Full time

Job summary

A leading company in the cement production industry is seeking a Process Design Engineer with extensive experience in process design, employee training, and plant auditing. The successful candidate will work on improving efficiency and compliance in cement manufacturing processes. This role offers a competitive salary, benefits, and opportunities for professional growth in a collaborative environment.

Benefits

Competitive base salary

401(k) retirement savings plan

Annual incentive plan

Highly competitive benefits programs

Qualifications

• At least ten years of experience in process design engineering.
• Knowledge of cement chemistry and manufacturing processes.

Responsibilities

• Develop capital/investment projects for cement manufacturing.
• Consult on improving efficiency of grinding systems.
• Lead commissioning and performance testing of equipment.

Skills

Communication

Teamwork

Continuous Improvement

Education

University/college degree in chemical engineering

Tools

TQA tools

Job description

Line of Business: Service & Support

Pay Range: $115,120.00 – $153,493.32

About Us: Heidelberg Materials is one of the world's largest suppliers of building materials. Heidelberg Materials North America operates over 450 locations across the U.S. and Canada with approximately 9,000 employees.

What You'll Be Doing:

• Participate with plant and CCC management in developing capital/investment projects for milling/grinding/pyroprocessing equipment; such as layout, process design, cost analysis and potential options. Be knowledgeable and up to date in new technologies available for cement manufacturing.

• Conduct and consult with operations personnel with respect to improving and increasing the efficiency of raw material, coal and clinker grinding systems. Conduct and consult with operations with respect to clinker production, pyroprocessing process engineering (preheater, kiln & clinker cooler), refractory usage, burner development, environmental protection and alternative material/fuel usage to increase efficiencies, reduce energy costs and minimize downtime.

• Perform data gathering and calculating of heat and mass balances on pyroprocessing and grinding equipment. From the information gathered, direct the engineers, both CCC and the plant, in proposing and implementing solutions to the inefficiencies discovered.

• Assess plant processes to identify technical problems/limitations while developing cost effective technical and operational solutions to solve these issues with respect to the equipment, equipment modifications or process modifications.

• Create specifications for the purchase of equipment and equipment modifications, review manufacturer’s equipment specifications and performance guarantees relative to requirements. Analyze and assist in selecting proper equipment to minimize environmental impact.

• Lead commissioning, start-up, and performance testing of newly installed and/or modified equipment along with plant personnel.

• Support the identification and mitigation of environmental issues during daily operations at cement facilities by providing technical solutions that ensure long-term compliance.

• Assist in the development and delivery of training courses related to milling and grinding design, calculations, and heat balances for Kiln Engineers, Mill Engineers, Process Engineers, Engineers-in-Training, and other production personnel.

What Are We Looking For:

• University/college degree in chemical engineering or a related field.

• At least ten years of experience in process design engineering, employee training and practical field experience, in commissioning and plant auditing within the cement production industry.

• Knowledge of cement chemistry, cement manufacturing, related processes and equipment.

• Knowledge of quality control methods, laboratory equipment and calibration for ground materials in the cement industry.

• Expertise in designing and sizing material transport, flow measurement, and dosing devices used in cement production.

• Commitment to continuous improvement in process knowledge, measuring equipment, and cost optimization methods using international resources.

• Willingness to travel.

• Ability to work both independently and as part of a team on complex issues using TQA tools

• Excellent communication skills, both verbal and written in English.

What We Offer:

• Competitive base salary and participation in our annual incentive plan.

• Highly competitive benefits programs.

• 401(k) retirement savings plan with an automatic company contribution as well as matching contributions.

Work Environment:

• Collaborative and inclusive team culture.

• Opportunities for professional growth and development.

• Dynamic and fast-paced work environment.

Equal Opportunity Employer - Minority / Female / Veteran / Disabled