Senior Structural Housing Design Engineer

Allison Transmission; United States; On-site; USD 90,000 - 130,000; Full time

Benefits offered by this job

Choice of medical plans

Employer HSA contribution

Dental & Vision Insurance

Paid Parental Leave

Short & Long-Term Disability

401K with generous Company match

Accrued Paid Time Off

Paid Holidays + 1 Floating Holiday

Wellness program

Tuition assistance program

Job summary

Allison Transmission is seeking a Structural Casting Engineer to develop housing concepts and cast components for powertrain systems. The role emphasizes DFA/DFM, GD&T, and tolerance stack-ups to ensure robust designs.

You will perform loading and life calculations, review analyses, and define DVP&R for validation while collaborating with engineering teams and presenting technical results to stakeholders.

Qualifications

• Bachelor’s degree in mechanical engineering required.
• Excellent oral and written communication skills.
• 6+ years of structural casting experience in powertrain engineering.

Responsibilities

• Develop structural housing concepts and cast components using DFA/DFM, GD&T, and tolerance stack-ups.
• Perform component loading, stress, and life calculations for general sizing efforts.
• Review structural and system level analyses and make design judgements based on results.
• Determine appropriate DVP&R level to validate components and sub-systems and execute completion by initiating test requests, supporting data review and interpretation, and a thorough review of test reports.
• Support DFMEA, PFMEA activity and assessment to Best Practices to guide product design; including generation of new or modification of existing.
• Provide technical support to vertical engineering groups to support OS activities across all end markets.
• Monitor and maintain knowledge on the latest industry trends in structural castings related to conventional engines, alternatives fuels, and electrification.
• Foster effective collaboration within the team, demonstrating technical expertise and supporting the success of others.
• Apply strong presentation and communication skills to successfully meet demanding customer needs with mutually beneficial solutions.
• Document and present technical and program materials internally and to customers.

Skills

Structural casting

Mechanical design

Problem solving

Communication skills

Education

Bachelor’s Degree in Mechanical Engineering

Tools

Siemens NX

3D CAD

Job description

Allison Transmission is seeking a Structural Casting Engineer to develop housing concepts and cast components for powertrain systems. The role emphasizes DFA/DFM, GD&T, and tolerance stack-ups to ensure robust designs.

You will perform loading and life calculations, review analyses, and define DVP&R for validation while collaborating with engineering teams and presenting technical results to stakeholders.