Senior Process Engineer

Ember Grey; Town of Texas (WI); On-site; USD 90,000 - 100,000; Full time

Job summary

A leading company in the agribusiness sector is seeking a Senior Process Engineer to enhance operational efficiency in cement manufacturing. The role involves optimizing processes, leading projects, and ensuring compliance with environmental standards. Ideal candidates will possess a Bachelor's in Chemical Engineering and extensive experience in cement production.

Benefits

Competitive salary

Performance-based bonuses

Comprehensive benefits package

Professional development opportunities

Qualifications

• Minimum of 10 years of relevant experience in cement manufacturing.
• Strong knowledge of cement production processes.

Responsibilities

• Collaborate with plant teams to design and evaluate capital investment projects.
• Collect and analyze operational data for process improvements.
• Lead commissioning and performance testing for new equipment.

Skills

Communication

Education

Bachelor’s degree in Chemical Engineering

Job description

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Global Executive Consultant at Ember Grey | Agribusiness, Chemicals, Oil & Gas, Mining, Metals, Minerals & Environmental Services

Senior Process Engineer to lead and support process optimization within a cement manufacturing environment. This position focuses on improving operational efficiency, guiding capital project development, and providing advanced technical expertise across milling, grinding, and pyroprocessing systems.

Key Responsibilities:

• Collaborate with plant teams and technical staff to design and evaluate capital investment projects, including equipment layout, process alternatives, and cost assessments.
• Provide hands-on and consultative support for improving the performance of grinding systems, pyroprocessing equipment, and material handling operations.
• Collect and analyze operational data to create detailed heat and mass balances, using this information to develop actionable process improvements.
• Identify inefficiencies and technical limitations in current systems and recommend modifications to enhance production output, energy efficiency, and reliability.
• Prepare equipment specifications, review vendor proposals, and participate in equipment selection to ensure technical and environmental standards are met.
• Lead commissioning and performance testing for newly installed or upgraded equipment, ensuring seamless integration and expected outcomes.
• Contribute to environmental compliance efforts by developing process-based solutions aimed at reducing emissions and improving sustainability.
• Support the development and delivery of technical training related to cement process design, system analysis, and engineering principles.

Qualifications:

• Bachelor’s degree in Chemical Engineering or a related discipline.
• Minimum of 10 years of relevant experience in cement manufacturing, process design, and systems optimization.
• Strong knowledge of cement production processes, including kilns, mills, coolers, and associated equipment.
• Familiarity with quality control standards, material analysis, and calibration procedures relevant to cement operations.
• Experience working with material flow, dosing systems, and alternative fuel strategies.
• Excellent communication skills with the ability to lead initiatives and work effectively within cross-functional teams.
• Willingness to travel for project execution and site support.

What’s Offered:

• Competitive salary and performance-based bonuses.
• Comprehensive benefits package including health coverage and retirement contributions.
• A collaborative work culture with opportunities for professional development and advancement.
• Exposure to complex technical challenges and the chance to drive meaningful operational improvements.

Seniority level

• Mid-Senior level

Employment type

• Full-time

Job function

• Engineering, Manufacturing, and Management

Industries

• Glass, Ceramics and Concrete Manufacturing, Wholesale Metals and Minerals, and Engineering Services

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