Senior Mechanical Engineer (RR1112)

HART Technologies, Inc.; Dahlgren (VA); On-site; USD 95,000 - 110,000; Full time

Benefits offered by this job

Competitive salary

Paid time off

401K matching

Medical/Dental insurance

Tuition reimbursement

Job summary

HART Technologies, Inc. is seeking an experienced Mechanical Engineer to join the tactical systems development team at NSWCDD in Dahlgren, VA.

The role focuses on mechanical design, drawing support, and analysis for battle management system hardware and enclosures, in a hands‑on environment with close customer interaction. You will work with electrical, system, software teams and external partners to refine concepts, install and test hardware, and drive improvements.

Qualifications

• Bachelor's degree in Mechanical Engineering or related field required.
• 8+ years of mechanical engineering experience.
• 6+ years in design/development of electronics enclosures for military applications.

Responsibilities

• Lead design, development, and integration of mechanical components and electronics enclosures for tactical programs.
• Apply Finite-Element Analysis, thermal/structural modeling, and CAD to create new designs and improve existing systems.
• Produce detailed engineering drawings and material selections meeting standards (MIL-STD, ASME, CE, UL).
• Oversee qualification testing and verification of enclosures for environmental, EMI/RFI criteria.
• Coordinate with manufacturing partners to align production with design intent, quality targets, and schedule.
• Mentor junior engineers throughout the product lifecycle.

Skills

Mechanical design

SolidWorks

FEA/CFD

Mentoring

Education

Bachelor's degree in Mechanical Engineering

Tools

SolidWorks

Nastran

ANSYS

3D printing

Job description

Introduction

HART Technologies, Inc. is looking for an experienced Mechanical Engineer to join our tactical systems development team at the Naval Surface Warfare Center, Dahlgren Division (NSWCDD).
The successful candidate should be able to independently complete mechanical design, drawing/modeling support, analysis in support of our Battle Management Systems (BMS) team. A successful candidate will be expected to work in a "hands-on" environment, working closely with the customer and end-users to develop hardware associated with a tactical weapon control system. This position will interface with other engineering functional areas (i.e. electrical engineering, system engineering, software development, system test, configuration management, and safety) and technical personnel from various external organizations to clarify program intent, identify problems, suggest changes, and develop and document final solutions. As part of the development lifecycle process, this position will participate in the installation, integration, and testing of the developed hardware both at NSWCDD and on occasion at other DoD locations working very closely with stakeholders, customers, flight personnel, and end users.
Candidates who are mission-oriented, organized, and enjoy a fast-paced team environment, are encouraged to apply for this unique opportunity.

Responsibilities

• Lead the design, development, and integration of mechanical components and electronics enclosures for tactical programs, guaranteeing compliance with mission-critical requirements and military standards (MIL-STD-810, -461, -1344, etc.).
• Apply Finite-Element Analysis, thermal/structural modeling, and CAD (SolidWorks) to create new designs and improve existing systems, delivering cost-effective, manufacturable, and reliable solutions.
• Produce detailed engineering drawings, specifications, and material selections that meet ASME, MIL-STD, CE, UL, and other applicable industry/government standards.
• Oversee qualification testing and verification of enclosures, confirming adherence to environmental, EMI/RFI, and physical protection criteria.
• Partner with BMS electrical engineers to optimize thermal management and electromagnetic compatibility within each enclosure.
• Coordinate with manufacturing partners to ensure production aligns with design intent, quality targets, and schedule commitments.
• Drive continuous improvement by identifying opportunities to reduce weight, lower cost, and enhance reliability across complex assemblies.
• Mentor junior engineers and provide technical feedback throughout the product lifecycle, from concept through field support.

Required

• U.S. Citizenship and the ability to obtain a DOD Security Clearance.
• Bachelor's degree from an accredited college or university in Mechanical Engineering or related field.
• 8+ years of experience in mechanical engineering.
• 6+ years in the design and development of electronics enclosures, preferably for military applications.
• Proficiency in CAD software (e.g., SolidWorks) and FEA/CFD (SolidWorks Simulation, Flow, Nastran, Altair, LS-Dyna, ANSYS, etc.) to substantiate thermal and structural designs.
• Experience using manufacturing equipment to produce rapid prototypes (e.g. 3D printing, Laser/Waterjet cutting, Milling...etc).

Desired

• Active DoD Security Clearance.
• Experience using manufacturing equipment to produce rapid prototypes; 3D printers, Laser Cutters, Waterjet, Milling Machines, Hand Tools, etc.
• Knowledge of DOD and NATO standards and certification processes.
• Proficiency in working with rapid development processes.
• Knowledge of Weapon Systems as well as Command & Control (C2) Systems.

Compensation Range

Salary - $95k-$110k

What We Offer

HART offers a competitive annual salary plus paid time off, matching 401K, along with comprehensive Medical, Dental and Long term/Short Term Disability insurance, and tuition re-imbursement. We value innovation, continuous learning, and the opportunity to make a real difference.
All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability or veteran status
The compensation range listed above is a good-faith estimate of what the company intends to offer for this role as defined at the time of posting. Actual salary or hourly wage may vary depending on a variety of factors - including the exact duties of the position, the applicant's education, experience and skill set, internal pay equity, prevailing market rates, any relevant collective-bargaining agreements, and applicable legal requirements.

Location: Onsite at NSWCDD - Dahlgren, Virginia.

Accessibility: If you need an accommodation as part of the employment process please contact Human Resources at Email: [e-mail]

Equal Opportunity Employer, including disabled and veterans.