Senior Mechanical Design Engineer

Aegis Worldwide; Lake Forest (IL); On-site; USD 90,000 - 130,000; Full time

Job summary

An innovative firm is seeking a Senior Mechanical Design Engineer to lead mechanical design efforts with a focus on manufacturability and production feasibility. This role requires a hands-on approach and the ability to make informed design decisions independently. You will engage in lab testing, data analysis, and drive new product development while collaborating with factories to optimize designs. Join a team that values data-driven decision-making and offers competitive salaries along with visa sponsorship for qualified candidates. This is a fantastic opportunity to make a significant impact in a dynamic environment.

Benefits

Medical Insurance

Vision Insurance

401(k) Plan

Competitive Salary

Visa Sponsorship

Qualifications

• 8-12 years of experience in mechanical design, especially in manufacturing.
• Expertise in CREO and Windchill for effective design management.

Responsibilities

• Lead mechanical design efforts focusing on manufacturability.
• Conduct FMEA and GDPNR to ensure design reliability.

Skills

Mechanical Design

CREO for 3D Modeling

Windchill for Data Management

Statistical Analysis

Design of Experiments (DOE)

Six Sigma Methodology

New Product Development (NPD)

Lab Testing

Education

Bachelor's Degree in Mechanical Engineering

Tools

CREO

Windchill

Job description

1 week ago Be among the first 25 applicants

This range is provided by Aegis Worldwide. Your actual pay will be based on your skills and experience — talk with your recruiter to learn more.

Base pay range

$90,000.00/yr - $130,000.00/yr

Job Title: Senior Mechanical Design Engineer

Location: Lake Forest, IL

Salary: $100,000 - $135,000 (based on experience)

Visa Sponsorship: Available (H-1B, L1, TN, and others)

About the Role:

We are seeking an experienced Senior Mechanical Design Engineer with 8-12 years of mechanical design experience, particularly in manufacturing-driven product development. This role requires a strong analytical mindset, a hands-on approach, and a passion for designing products that seamlessly transition from concept to production. The ideal candidate will be independent, data-driven, and capable of making informed design decisions without the need for constant direction.

Key Responsibilities:

• Lead mechanical design efforts with a strong focus on manufacturability and production feasibility.
• Utilize CREO for 3D modeling and drawings and manage design data within Windchill.
• Conduct Failure Mode and Effects Analysis (FMEA) and Geometric Dimensioning and Product and Process Review (GDPNR).
• Perform statistical analysis, including Design of Experiments (DOE) and Six Sigma methodology, to guide design decisions.
• Engage in lab testing, data analysis, and factory visits to ensure designs align with production capabilities and schedules.
• Drive new product development (NPD) and product launches, ensuring seamless design-to-production transitions.
• Develop established procedures and analysis databases to streamline processes and improve efficiency.
• Collaborate with factories and testing labs to optimize designs and resolve production challenges.

Qualifications & Skills:

• 8-12 years of experience in mechanical design, particularly in manufacturing and product development.
• Expertise in CREO for 3D modeling and Windchill for data management.
• Strong foundation in statistical analysis, DOE, and Six Sigma methodologies.
• Background in New Product Development (NPD) and product launches.
• Hands-on approach, with experience in lab testing, data validation, and factory assessments.
• Proven ability to work independently and proactively—no need for constant supervision.
• Experience in manufacturing sectors, particularly with hand tools, power tools, or mechanical products.
• Stable work history—ideally, candidates should have stayed at companies for at least 4-5 years.

Why Join Us?

• Work on innovative mechanical designs with a direct impact on manufacturing and product success.
• Join a team that values data-driven decision-making and independent problem-solving.
• Gain hands-on experience by working closely with labs and factories to refine and optimize designs.
• Be part of an organization that supports long-term career growth and stability.
• Competitive salary and visa sponsorship available for qualified candidates.

This is a critical role, and we are seeking a top-tier candidate who can hit the ground running. If you have the experience and expertise to make an immediate impact, we encourage you to apply!

Seniority level

• Seniority level

  Mid-Senior level

Employment type

• Employment type

  Full-time

Job function

• Job function

  Engineering and Design

• Industries

  Appliances, Electrical, and Electronics Manufacturing, Construction, and Industrial Machinery Manufacturing

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Inferred from the description for this job

Medical insurance

Vision insurance

401(k)

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