Senior Manufacturing Process Engineer (Lean & Automation)

Espy LLC; Allentown (Lehigh County); On-site; USD 85,000 - 110,000; Full time

Job summary

OPW Clean Energy Solutions seeks a Manufacturing Engineer to design, implement, and optimize manufacturing processes for high-quality, cost-efficient production. You will develop and refine workflows that reduce waste while maintaining product integrity.

As a key contributor, you will lead lean initiatives (SMED, value stream mapping), plan capacity, and coordinate facility layout improvements, ensuring safety and compliance with EH&S standards.

Qualifications

• Bachelor’s Degree in Mechanical Engineering, Industrial Engineering or Equivalent.
• 5+ years engineering experience in a manufacturing environment.
• Experience with costing, leading teams, Lean Six Sigma, facility layout, Kanban, capital justification, new product/process development.
• Experience in a machining environment is highly desired.
• AutoCAD, Solidworks or Inventor, MS Office Suite, ERP familiarity.

Responsibilities

• Support production and provide technical expertise to solve quality, delivery, and productivity issues for value streams.
• Design work holding and tooling solutions for new or existing manufacturing components.
• Lead continuous improvement / lean projects such as SMED, standard work kaizens, and value stream mapping.
• Design, plan, and coordinate facility layout improvements.
• Lead production teams using heuristic problem solving techniques such as FAST problem solving to quickly resolve problems that occur during production.
• Drive root cause analysis for complex issues using formal problem-solving tools such as A3, 8D, Fishbone, and 5Why
• Identify new technology to improve manufacturing processes
• Coordinate and implement engineering change orders in manufacturing including process and equipment modifications
• Create, edit, and maintain critical process documentation
• Facilitate CAPEX projects including working with vendors
• Develop capacity planning models to identify issues and implement actions to resolve
• Partner with EH&S team to solve identified or observed safety concerns
• Maintain Bills of Material and Labor Routings
• Conduct Time Studies to establish Production Standards

Skills

Lean Six Sigma

Problem solving

Team leadership

Process optimization

Education

Bachelor's Degree in Mechanical or Industrial Engineering

5+ years engineering experience in manufacturing

Tools

AutoCAD

SolidWorks

Inventor

MS Office

ERP systems

Job description

OPW Clean Energy Solutions seeks a Manufacturing Engineer to design, implement, and optimize manufacturing processes for high-quality, cost-efficient production. You will develop and refine workflows that reduce waste while maintaining product integrity.

As a key contributor, you will lead lean initiatives (SMED, value stream mapping), plan capacity, and coordinate facility layout improvements, ensuring safety and compliance with EH&S standards.