Senior Lean Six Sigma CI Engineer — Transformation Leader

BAE Systems, Inc.; Aiken (SC); On-site; USD 88,000 - 150,000; Full time

Benefits offered by this job

Health insurance

401(k) savings plan

Paid time off

Job summary

BAE Systems, Inc. in Aiken, SC is seeking a seasoned Continuous Improvement Engineer to lead Lean transformation and sustain a culture of continuous improvement focused on safety and manufacturing performance.

You will guide end-to-end CI activities across projects, using tools like value stream mapping, Kaizen, TPM and 5S, while collaborating with cross-functional teams to deliver measurable results. Ideal candidates have a Bachelor's in engineering or science, four years of related experience,

Qualifications

• Typically requires a Bachelor's Degree in an Engineering or Science or related discipline with four years of related experience
• Experienced in Lean and Continuous Improvement concepts, systems, methodologies and tools
• Lean & Six Sigma certification
• Experience with Quality, Manufacturing, Industrial, or Mechanical engineering departments and activities
• Proven Project Management skills
• Requires innovative problem solving experience with A3, 8D, PDCA, 6 Sigma, Shanin, etc., and systematic thinking
• Highly effective communicator, both written and spoken
• Training experience, both in one-to-one and group settings
• Experience presenting material and providing mentoring and coaching
• Computer experience to include Microsoft Office Suite, Minitab, Visio, or similar applications

Responsibilities

• Assist in facilitating end-to-end Lean and Six Sigma transformation projects, including planning, implementation, and evaluation phases
• Collaborate with cross-functional team members to identify improvement opportunities and develop comprehensive Lean and Six Sigma strategies aligned with organizational goals
• Be accountable for project identification, prioritization, and achievement by applying the models, methods, and standards available, including Visual Management Systems, KPI Metric boards, and tools aligned with plant, department, and program objectives using a Go and See approach
• Support in developing and sustaining a culture of continuous improvement using various CI tools with a focus on achieving world-class safety and manufacturing performance
• Analyze existing processes, identify inefficiencies, and implement lean methodologies to streamline workflows, reduce waste, and enhance productivity
• Act as a change agent to foster a culture of continuous improvement within the organization
• Provide guidance and support to stakeholders at all levels to ensure buy-in and successful implementation of lean initiatives
• Support and help deliver training programs on lean principles, tools, and techniques to build capability and empower associates to drive improvement at all levels of the organization
• Teach and coach Lean leadership concepts and behaviors, including servant leadership and Lean daily management routines, including the use of visual management
• Establish key performance indicators (KPIs) to measure the effectiveness of CI initiatives. Monitor progress and track performance metrics
• Apply project management tools to facilitate all projects within scope (Plant/Department or Area) while ensuring timeline and target accomplishment (which includes savings or additional impact calculation and approvals, project documentation, and 12 months of tracking for sustainability)
• Stay abreast of industry best practices, emerging trends, and new technologies related to lean methodologies and continuous improvement
• Apply insights to refine existing processes and drive innovation within the organization
• Continuously focus on capabilities development and certifications related to CI knowledge and application while helping the development of others

Skills

Lean concepts

Six Sigma

Project management

Change agent

Training & coaching

Communication skills

Problem solving

Education

Bachelor's Degree in Engineering or Science

Tools

Minitab

Visio

Microsoft Office

Visual Management Systems

Job description

BAE Systems, Inc. in Aiken, SC is seeking a seasoned Continuous Improvement Engineer to lead Lean transformation and sustain a culture of continuous improvement focused on safety and manufacturing performance.

You will guide end-to-end CI activities across projects, using tools like value stream mapping, Kaizen, TPM and 5S, while collaborating with cross-functional teams to deliver measurable results. Ideal candidates have a Bachelor's in engineering or science, four years of related experience,