Senior FEA Analyst - Remote Cranes & Heavy Equipment

Zen Sherpa LLC; Kansas City (MO); Remote; USD 120,000 - 180,000; Full time

Benefits offered by this job

Competitive compensation

Health benefits

Paid time off

401(k)

Job summary

Zen Sherpa LLC seeks an expert Finite Element Analysis (FEA) Analyst to drive advanced simulations for heavy machinery and high‑capacity structures. You will shape designs, verify structural integrity, and deliver robust analysis packages across customer programs.

The role is fully remote in the USA with up to 10% travel to fabrication sites or field locations. Strong ANSYS experience and proficiency with SolidWorks/Inventor/Creo are required; crane and lifting systems background is a plus.

Qualifications

• 10+ years of hands-on FEA experience with heavy equipment components.
• Advanced FEA experience, ANSYS strongly preferred.
• Strong background in structural mechanics for load-bearing systems and weldments.
• Proficiency in SolidWorks, Inventor, or Creo; ability to produce clear FEA reports.

Responsibilities

• Perform FEA simulations (linear, nonlinear, contact, buckling, fatigue, large-deflection) using ANSYS or similar tools.
• Analyze and validate crane structures, lifting beams, rigging components, and heavy mechanical systems.
• Develop 3D models and engineering documentation in SolidWorks, Inventor, or Creo.
• Conduct hand calculations to verify FEA results and support design decisions.
• Lead mechanical design from concept through prototype, testing, and field implementation.
• Support customers with rapid engineering assessments and problem solving.
• Generate engineering reports, test plans, and work packs for fabrication and field execution.
• Collaborate with cross-functional teams, fabricators, and field technicians.
• Mentor junior engineers and contribute to design reviews.

Skills

FEA analysis

Structural mechanics

Crane/lifting systems experience

Engineering reporting

Education

BSME or MSME

Tools

ANSYS

SolidWorks

Inventor

Creo

Job description

Zen Sherpa LLC seeks an expert Finite Element Analysis (FEA) Analyst to drive advanced simulations for heavy machinery and high‑capacity structures. You will shape designs, verify structural integrity, and deliver robust analysis packages across customer programs.

The role is fully remote in the USA with up to 10% travel to fabrication sites or field locations. Strong ANSYS experience and proficiency with SolidWorks/Inventor/Creo are required; crane and lifting systems background is a plus.