Senior Electrical Engineer - PCBA, Power Systems & Analysis

American IT Systems; Franksville (WI); On-site; USD 85,000 - 120,000; Full time

Job summary

American IT Systems seeks an experienced electronics design engineer to lead PCBA development for control systems and protective relays. You will design, analyze, and validate high voltage assemblies, work with suppliers, and drive quality improvements across new and existing products.

The role focuses on CAD/FEA simulations, DFm/DFA practices, and cross-functional collaboration to meet reliability standards and regulatory requirements. Based near South Milwaukee, WI, on-site position.

Qualifications

• 4+ years of design experience with PCBA design and electrical circuits.
• Experience with engineering analysis and digital simulation tools (CAD, FEA, statistics, software).
• High voltage design and power system analysis experience.
• PCB development tools experience.
• Product design, DFM/DFA, and manufacturing knowledge.
• Strong data analysis; excellent MS Office skills.
• Root Cause Analysis methods applied to problem solving.
• Analytical mindset for troubleshooting analog and digital at component level.
• Project leadership capabilities.
• Knowledge of Green belt training.
• Geographic requirement: reside within 50 miles of South Milwaukee, WI; relocation not offered.

Responsibilities

• Develop and maintain product designs, BOMs, drawings, and specs for control systems and protective relays.
• Support new product introductions and engineering changes for existing products.
• Resolve production, manufacturing, and testing issues with cross-functional teams.
• Collaborate with suppliers and quality engineers to evaluate capabilities and approve components.
• Investigate quality and reliability issues; document findings and support customer communications.
• Drive continuous improvement using Lean, DFM, and DFA methodologies.
• Perform engineering analyses and simulations using CAD, FEA, and other tools.
• Coordinate product verification, validation and reliability testing with labs.
• Ensure compliance with applicable industry standards and regulatory requirements.
• Identify opportunities to improve products, processes and overall performance.

Skills

Design experience

Analytical skills

Root Cause Analysis

Project leadership

Lean Six Sigma

Tools

CAD

FEA

PCBA tools

Job description

American IT Systems seeks an experienced electronics design engineer to lead PCBA development for control systems and protective relays. You will design, analyze, and validate high voltage assemblies, work with suppliers, and drive quality improvements across new and existing products.

The role focuses on CAD/FEA simulations, DFm/DFA practices, and cross-functional collaboration to meet reliability standards and regulatory requirements. Based near South Milwaukee, WI, on-site position.