Senior Development Engineer, Advanced Joining & Bonding

Amphenol ICC; Hamden (CT); On-site; USD 120,000 - 170,000; Full time

Job summary

Amphenol Communications Solutions (ACS), a division of Amphenol Corporation, seeks a Senior Development Engineer to lead advanced joining and bonding technologies for multi-material interconnect constructions. You will select and implement ultrasonic, laser, thermal bonding, induction sealing, and mechanical joining methods, with focus on reliability and scalable manufacturing.

The role requires 5+ years in joining or multi-material assembly, and experience with DOE, thermal cycling, and

Qualifications

• Master's or Ph.D. in Mechanical or Industrial Engineering or related field.
• 5+ years of experience in joining technologies or multi-material assembly processes (welding, bonding, sealing, forming).
• Hands-on experience with ultrasonic, laser, thermal bonding, induction sealing, and mechanical joining.

Responsibilities

• Identify, evaluate, and select optimal joining solutions (ultrasonic, laser, thermal bonding, induction sealing, mechanical).
• Lead trade studies and technology down-selection based on performance and cost.
• Own system-level interface performance and run validation programs (DOE, thermal cycling, aging).
• Translate joining concepts into scalable manufacturing processes and parameters.
• Collaborate with suppliers and cross-functional teams to implement joining tech in production.

Skills

Joining technologies

Multi-material assembly

Data-driven decisions

Cross-functional communication

Data analysis

Education

Master's or Ph.D. in Mechanical/Industrial Engineering

Tools

MS Excel

MATLAB

Minitab

Origin

Job description

Amphenol Communications Solutions (ACS), a division of Amphenol Corporation, seeks a Senior Development Engineer to lead advanced joining and bonding technologies for multi-material interconnect constructions. You will select and implement ultrasonic, laser, thermal bonding, induction sealing, and mechanical joining methods, with focus on reliability and scalable manufacturing.

The role requires 5+ years in joining or multi-material assembly, and experience with DOE, thermal cycling, and