Senior Joints & Bonding Engineer – Advanced Technologies

Amphenol Communications Solutions; Hamden (CT); On-site; USD 120,000 - 180,000; Full time

Job summary

Amphenol Communications Solutions is seeking a Sr. Technology Development Engineer Advanced Joints and Bonding to lead the evaluation and implementation of ultrasonic, laser, thermal bonding, and induction sealing joining methods.

You will own system-level performance, design validation programs, and drive scalable manufacturing processes with cross-functional teams. With 5+ years in joining technologies and a strong background in DOE, thermal cycling, and mechanical testing, you will influence

Qualifications

• Master's or Ph.D. in Mechanical or Industrial Engineering or related field.
• 5+ years of experience in joining technologies or multi-material assembly processes.
• Hands-on with ultrasonic, laser, thermal bonding, induction sealing, and mechanical joining.
• Ability to evaluate and select joining technologies and solve interface challenges.
• Experience with DOE, thermal cycling, accelerated aging, and mechanical testing.
• Familiar with peel, shear, and tensile testing; MS Excel, Matlab, Minitab or Origin.

Responsibilities

• Identify and select optimal joining solutions using multiple technologies.
• Lead trade studies and data-driven decisions for performance and cost.
• Own system-level interface performance and validate with DOE and aging tests.
• Translate concepts into scalable manufacturing processes with clear windows and parameters.
• Collaborate with suppliers and cross-functional teams for production readiness.

Skills

Ultrasonic welding

Laser welding

Thermal bonding

Induction sealing

Mechanical joining

DOE

Thermal cycling

Aging testing

Mechanical testing

MS Excel

Matlab

Minitab

Origin

Education

Engineering MS/PhD

Tools

DOE software

Job description

Amphenol Communications Solutions is seeking a Sr. Technology Development Engineer Advanced Joints and Bonding to lead the evaluation and implementation of ultrasonic, laser, thermal bonding, and induction sealing joining methods.

You will own system-level performance, design validation programs, and drive scalable manufacturing processes with cross-functional teams. With 5+ years in joining technologies and a strong background in DOE, thermal cycling, and mechanical testing, you will influence