Senior CNC Programmer for Large-Scale Gear & Boring Mills

Synectics Inc; Kentucky; On-site; USD 90,000 - 130,000; Full time

Job summary

Synectics Inc. seeks an experienced CNC Programmer to develop and optimize programs for large precision components used in industrial gear systems. You will work with Engineering, Production, and Quality to improve efficiency, reduce setup times, and maintain high quality standards.

Mastercam 2020+ and SolidWorks proficiency are required, along with extensive experience on Siemens, Fanuc, and G&L controls. This role emphasizes problem solving, process optimization, and Lean manufacturing support.

Qualifications

• Associate degree or equivalent experience in manufacturing/engineering technology.
• 10+ years of machining and control experience on boring mills and lathes.
• 5+ years of CNC programming with Siemens, Fanuc, G&L 800 and G&L 8000 controls.
• Proficiency with Mastercam 2020 and newer versions.
• Proficiency with SolidWorks.
• Strong knowledge of G code, blueprint reading, GD&T, machining processes, tooling and fixture design.
• Experience with large part machining or heavy industrial manufacturing preferred.
• Gear manufacturing experience is a plus.

Responsibilities

• Create CNC programs using Mastercam from SolidWorks models and drawings.
• Develop machining strategies, toolpaths, setup sheets, and tooling requirements.
• Optimize cycle times, feeds, speeds, and cutting tool performance.
• Troubleshoot and improve existing CNC programs to support production.
• Collaborate with machinists, engineers, and quality personnel to improve processes.
• Design and improve work holding and fixturing.
• Verify CNC programs through simulation and machine prove outs.
• Support Lean Manufacturing and continuous improvement initiatives.
• Read and interpret blueprints, engineering drawings, setup sheets, and work orders.
• Perform full machine setups including tooling selection, fixture installation, work holding, and workpiece alignment.
• Operate horizontal boring mills for facing, boring, drilling, contouring, and precision finishing operations.
• Load, execute, and adjust CNC programs at the machine.
• Adjust speeds, feeds, depth of cut, and tool offsets to maintain accuracy.
• Monitor machining operations and make real time corrections.
• Inspect machined components using precision measuring instruments.
• Perform in-process quality inspections and verify critical dimensions.
• Perform routine machine maintenance and maintain machine cleanliness.
• Document production data, inspection results, and nonconformances.
• Work with Engineering, Production, and Quality teams to support manufacturing requirements.
• Follow all safety procedures, including proper rigging and handling of large components.
• Assist with operating software updates as needed.

Skills

Analytical thinking

Attention to detail

Independent worker

Mechanical aptitude

Education

Associate degree in Manufacturing Eng Tech / Mechanical Eng Tech / CNC Programming

Tools

Mastercam

SolidWorks

Siemens controls

Fanuc controls

G&L 800 controls

G&L 8000 controls

Job description

Synectics Inc. seeks an experienced CNC Programmer to develop and optimize programs for large precision components used in industrial gear systems. You will work with Engineering, Production, and Quality to improve efficiency, reduce setup times, and maintain high quality standards.

Mastercam 2020+ and SolidWorks proficiency are required, along with extensive experience on Siemens, Fanuc, and G&L controls. This role emphasizes problem solving, process optimization, and Lean manufacturing support.