Scale-Up Process Engineer: From Lab to Production

Monosol-Llc; Indiana (PA); On-site; USD 90,000 - 130,000; Full time

Job summary

MonoSol, LLC in the United States is seeking a Process Scale Up Engineer to drive the transition of new products from laboratory and pilot scale to full-scale manufacturing. You will partner with R&D, Manufacturing, Quality, Safety, and Supply Chain to translate innovations into safe, robust, and cost-effective production processes.

You will lead technical transfers, define process parameters and control strategies, support first-of-a-kind manufacturing runs, and ensure designs meet safety and

Qualifications

• Bachelor’s degree in Chemical Engineering or related field; associate degree with experience considered.
• 2+ years in process engineering, scale up, manufacturing engineering, or product/process development.
• Experience with pilot scale trials or new product introductions is a strong plus.
• Ability to support safety, quality, and regulatory alignment during scale up.

Responsibilities

• Lead the scale up of new products and processes from lab/pilot to commercial manufacturing.
• Translate development scale data into manufacturing scale process parameters, material specifications, and operating windows.
• Design, plan, execute, and analyze trials and first article manufacturing runs using DOE.
• Partner with Operations and Maintenance to troubleshoot issues during start up and ramp up.
• Capture and apply learnings to improve throughput, yield, and run time.
• Define and monitor key process parameters and metrics during initial production.
• Identify CapEx needs and support scale up projects.
• Apply Lean Six Sigma to minimize waste and cost.
• Support cross-functional teams to improve OEE and capacity.

Skills

Process scale up

Technology transfer

DOE

Data analysis

Root Cause Analysis

Lean Six Sigma

Cross-functional leadership

Safety culture

Troubleshooting

Education

Bachelor’s degree in Chemical Engineering

Associate degree with equivalent experience

Tools

JMP/Minitab

Aspen

Job description

MonoSol, LLC in the United States is seeking a Process Scale Up Engineer to drive the transition of new products from laboratory and pilot scale to full-scale manufacturing. You will partner with R&D, Manufacturing, Quality, Safety, and Supply Chain to translate innovations into safe, robust, and cost-effective production processes.

You will lead technical transfers, define process parameters and control strategies, support first-of-a-kind manufacturing runs, and ensure designs meet safety and