Robotics Manufacturing Lead: Scale Prototypes to Production

Physical Intelligence; Iowa (LA); On-site; USD 120,000 - 180,000; Full time

Job summary

Physical Intelligence is seeking a Manufacturing Lead to scale our robotic systems from prototype to production. You will own the processes, tooling, and systems that enable reliable, efficient build of robots, bridging the gap between R&D and manufacturing.

You will design assembly and test fixtures, manage BOMs and build instructions, and lead transitions from prototype to pilot production and scale. You will drive continuous improvement with RCCA and FMEA while tracking KPIs like yield,

Qualifications

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field.
• 5+ years of experience in manufacturing engineering, preferably in robotics, automotive, aerospace, or consumer electronics.
• Experience with NPI is required.
• Proficiency in CAD software (SolidWorks, NX, or Onshape) and GD&T.
• Experience with manufacturing processes: machining, sheet metal, injection molding, 3D printing, PCB assembly.
• Strong understanding of lean manufacturing principles and continuous improvement methodologies.
• Familiarity with ERP/MRP systems and production planning.
• Experience with quality systems (ISO 9001) and statistical process control.
• Hands-on ability to build and troubleshoot electromechanical systems.
• Excellent project management and cross-functional collaboration skills.

Responsibilities

• Design and optimize manufacturing processes for robotic systems, including assembly sequences, work instructions, and cycle-time improvements.
• Collaborate with design engineers to provide DFM/DFA feedback and drive design iterations.
• Develop fixtures, jigs, and tooling from the ground up for novel processes to ensure build quality and efficiency for complex robotic assemblies.
• Establish and maintain Bills of Materials (BOMs), build instructions, assembly flow and all manufacturing documentation.
• Lead the transition of robot designs at various levels of maturity from prototype, to pilot production, to eventually scale.
• Conduct root-cause analysis (RCCA) and failure mode analysis (FMEA) to drive continuous improvement.
• Define and track manufacturing KPIs including yield, throughput, and cost per unit.
• Implement quality control systems including inspection criteria, test protocols, and acceptance standards.

Skills

Manufacturing engineering

Project management

Cross-functional collaboration

Lean manufacturing

Electromechanical troubleshooting

NPI experience

DFM/DFA feedback

Quality systems knowledge

Education

Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related field

Tools

SolidWorks

NX

Onshape

GD&T

Job description

Physical Intelligence is seeking a Manufacturing Lead to scale our robotic systems from prototype to production. You will own the processes, tooling, and systems that enable reliable, efficient build of robots, bridging the gap between R&D and manufacturing.

You will design assembly and test fixtures, manage BOMs and build instructions, and lead transitions from prototype to pilot production and scale. You will drive continuous improvement with RCCA and FMEA while tracking KPIs like yield,