Robotics Manufacturing Lead: NPI & Production Scale

physicalintelligence; Fremont (CA); On-site; USD 120,000 - 190,000; Full time

Job summary

Physical Intelligence seeks a Manufacturing Lead to scale robotic systems from prototype to production. You will own processes, tooling, and systems to enable reliable, efficient builds, bridging R&D and production.

You will design fixtures, manage flows, BOMs, and coordinate with supply chain to ensure on‑time, consistent assembly and testing at scale. You will collaborate with design engineers on DFM/DFA feedback, lead process improvements, and establish quality control systems while building

Qualifications

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field.
• 5+ years of experience in manufacturing engineering, preferably robotics, automotive, aerospace, or consumer electronics.
• Experience with NPI (new product introduction) is required.
• Proficiency with CAD software (SolidWorks, NX, or Onshape) and GD&T.
• Experience with machining, sheet metal, injection molding, 3D printing, PCB assembly.
• Strong understanding of lean manufacturing and continuous improvement methodologies.
• Familiarity with ERP/MRP systems and production planning.
• Experience with ISO 9001 quality systems and SPC.
• Hands-on ability to build and troubleshoot electromechanical systems.

Responsibilities

• Design and optimize manufacturing processes for robotic systems, including assembly sequences and cycle-time improvements.
• Collaborate with design engineers to provide DFM/DFA feedback and drive design iterations.
• Develop fixtures, jigs, and tooling for novel processes to ensure build quality and efficiency.
• Establish and maintain BOMs, build instructions, assembly flow, and manufacturing documentation.
• Lead the transition of robot designs from prototype through pilot production to scale.
• Conduct RCCA and FMEA to drive continuous improvement.
• Define and track manufacturing KPIs including yield, throughput, and cost per unit.
• Implement quality control systems including inspection criteria and test protocols.

Skills

Project management

Cross-functional collaboration

Lean manufacturing

Continuous improvement

Education

Bachelor's degree in Mechanical/Manufacturing/Industrial Engineering

Tools

SolidWorks

NX

Onshape

ERP/MRP systems

Job description

Physical Intelligence seeks a Manufacturing Lead to scale robotic systems from prototype to production. You will own processes, tooling, and systems to enable reliable, efficient builds, bridging R&D and production.

You will design fixtures, manage flows, BOMs, and coordinate with supply chain to ensure on‑time, consistent assembly and testing at scale. You will collaborate with design engineers on DFM/DFA feedback, lead process improvements, and establish quality control systems while building