Production Quality Engineer: Process & Quality Leader

Alloy Enterprises; San Antonio (TX); On-site; USD 68,000 - 102,000; Full time

Benefits offered by this job

Competitive salary

PTO and holidays

401(k) with company match

Benefits from day one

Job summary

Johnson Controls is seeking a Quality Assurance professional to supervise manufacturing processes and ensure adherence to design specifications while driving continuous improvement across operations.

You will analyze nonconformances, mentor QA Inspectors, apply SPC and ISO 9001 practices, and collaborate with Design Engineering to enhance product quality in a dynamic manufacturing environment.

Qualifications

• Associate’s Degree in related field or equivalent combined education and experience, minimum 5 years
• Strong knowledge of manufacturing procedures, production methods (including electrical, painting and welding), shop standards, team building, SPC, modern quality assurance applications, and team building skills
• Knowledge of Quality tools, PFMEA, Control Plans, Layered Process Audits, 5 Whys, and more
• Familiarity with ISO 9001 requirements
• Proficiency in a Windows operating environment, including email and Microsoft Office software. Excel formulas and Pivot charts (must have)
• Demonstrated planning, problem solving, data analysis, blueprint reading, organizing, interpersonal, and communication skills with proven leadership skills and decision-making abilities

Responsibilities

• Supervise manufacturing process and product to confirm they meet design specifications. This requires constant communication with QA Inspectors, the production team, manufacturing engineering team and shop personnel.
• Issue nonconformance reports and ensure corrective actions are effective, request and assist with internal problem solving and provide disposition of discrepant material.
• Provide support and mentorship to QA Inspectors.
• Support all Johnson Controls Manufacturing Systems (JCMS) activities and action plans.
• Draft, edit, revise and update as necessary all documents associated with the Quality System, i.e. Quality Manual and Work Instructions.
• Analyze nonconformance report data for process improvement projects.
• Plan and conduct the analysis, inspection, design, tests, and/or integration to assure the quality of assigned product or component, issue containment/corrective actions as needed.
• Perform quality-engineering reviews of design documentation for compliance with requirements, including quality manuals and company quality records.
• Apply statistical process control (SPC) methods for analyzing data to evaluate the current process and process changes.
• Develop new approaches to solve problems identified during quality assurance activities.
• Communicate significant issues or developments identified during quality assurance activities and provide recommended process improvements to management.
• Prepare and present technical and program information to team members and management.
• Warranty review, analysis and corrective/preventive actions.
• Communicate design issues with Design Engineering for design changes – product improvement.
• Interact with Product Technical Support on field/customer related issues.
• Presentable corrective action executive reports, 8D, 4 block, etc.

Job description

Johnson Controls is seeking a Quality Assurance professional to supervise manufacturing processes and ensure adherence to design specifications while driving continuous improvement across operations.

You will analyze nonconformances, mentor QA Inspectors, apply SPC and ISO 9001 practices, and collaborate with Design Engineering to enhance product quality in a dynamic manufacturing environment.