Process Engineering Technician

American Cybersystems, Inc.; Birmingham (AL); On-site; USD 72,000 - 81,000; Full time

Benefits offered by this job

Medical & pharmacy coverage

Dental/vision insurance

401(k)

HSA and FSA

Life Insurance

Pet Insurance

Short term and Long term Disability

Accident & Critical illness coverage

Pre-paid legal & ID theft protection

Sick time

Other types of paid leaves (as req by)

Job summary

Innova Solutions is hiring a Process Engineering Technician to drive operational excellence in a fast-paced manufacturing setting. You will lead continuous improvement using Lean and Six Sigma, sustain 5S, perform time studies, and analyze bottlenecks to boost productivity.

The role emphasizes developing manufacturing layouts, supporting automation initiatives, and creating SOPs for standardized operations.

Qualifications

• 1–3 years of experience in manufacturing engineering or process engineering.
• Experience delivering Lean or Six Sigma projects with measurable improvements.
• Exposure to equipment installation, process development, and facility optimization.
• Knowledge of fabrication processes such as welding, cutting, roll forming, and assembly is a plus.
• Understanding of workplace safety principles and their integration into process design.

Responsibilities

• Lead continuous improvement initiatives using Lean and Six Sigma to reduce waste and boost plant performance.
• Sustain 5S workplace organization for a clean, safe production environment.
• Conduct time studies, capacity evaluations, and bottleneck analyses for productivity gains.
• Use data and root-cause techniques to implement corrective actions.
• Develop and maintain SOPs to ensure consistent operations across production.
• Prepare RFQs/RFPs for new equipment and manage procurement/installation.

Skills

Lean Manufacturing

Six Sigma

5S

Time studies

Root-cause analysis

Data-driven

Communication

Ownership

Education

High School Diploma or GED

Lean Six Sigma Green Belt or Black Belt

AutoCAD CAD software

Tools

AutoCAD

Job description

Overview

A client of Innova Solutions is immediately hiring for a Process Engineering Technician. Position type: Full Time/ Contract Duration: 12 Months Location: Bessemer, AL USA 35020.

What You'll Do

Drive Operational Excellence

• Lead continuous improvement initiatives utilizing Lean Manufacturing and Six Sigma methodologies to eliminate waste, improve efficiency, and elevate plant performance.
• Champion and sustain 5S workplace organization practices, creating a clean, safe, and highly efficient production environment.
• Conduct time studies, capacity evaluations, and bottleneck analyses to identify opportunities for productivity gains and process enhancements.
• Utilize data and root‑cause analysis techniques to solve challenges and implement sustainable corrective actions.

Build the Factory of Tomorrow

• Help design and optimize manufacturing layouts that improve workflow, maximize space utilization, and support future growth.
• Support automation initiatives and equipment integration to enhance productivity and operational reliability.
• Create manufacturing system tools such as process maps, work instructions, ergonomic assessments, and Yamazumi analyses to support standardized operations.
• Develop and maintain Standard Operating Procedures (SOPs) that ensure consistency, quality, and operational excellence across all production activities.

Manage Projects & Equipment Implementation

• Prepare and manage RFQs and RFPs for new equipment, tooling, and manufacturing systems.
• Coordinate equipment procurement, installation, and commissioning activities while working closely with vendors and suppliers.
• Lead multiple improvement and equipment‑related projects simultaneously, ensuring milestones, budgets, and technical requirements are met.

Collaborate & Innovate

• Partner with Production, Engineering, Quality, Maintenance, Safety, and Innovation teams to deliver integrated manufacturing solutions.
• Contribute to innovation‑focused initiatives involving new products, processes, workflows, and manufacturing technologies.
• Support projects from concept through fabrication, implementation, and production launch.

Thrive in a fast‑paced environment where creativity, adaptability, and ownership are highly valued.

What Makes You Successful

• Strong knowledge of manufacturing, industrial engineering, or mechanical systems with a passion for process optimization.
• Hands‑on experience applying Lean principles, value stream mapping, waste elimination, and continuous flow concepts.
• Strong analytical capabilities and a data‑driven approach to identifying and implementing improvements.
• The ability to transform complex information into clear, actionable solutions.
• Excellent communication and collaboration skills across diverse teams and stakeholders.
• A proactive mindset, high attention to detail, and a commitment to delivering results.

What You’ll Bring Experience & Technical Knowledge

• 1‑3 years of experience in manufacturing engineering, process engineering, operations improvement, or a related field.
• Experience successfully delivering Lean Manufacturing or Six Sigma projects with measurable improvements in productivity, quality, or cost.
• Exposure to equipment installation, manufacturing process development, and facility optimization.
• Knowledge of fabrication processes such as welding, cutting, roll forming, and assembly operations is a plus.
• Experience with CAD software (AutoCAD preferred) for layouts and equipment planning is highly desirable.
• Understanding of workplace safety principles and their integration into process design.

Innovation & Growth Mindset

• Experience supporting innovation, startup, scale‑up, or rapid‑growth manufacturing environments.
• Ability to operate effectively amid changing priorities, evolving requirements, and fast decision‑making cycles.
• Enthusiasm for learning new technologies, processes, and methodologies.
• A collaborative approach to problem‑solving and knowledge sharing.

Hands‑On Capabilities

• Comfortable using hand and power tools, including screwdrivers, saws, and skill saws.
• Ability to lift up to 50 lbs.
• Willingness to be actively involved on the manufacturing floor and support implementation activities directly.

Education

• High School Diploma, GED, or equivalent required.
• Lean Six Sigma Green Belt or Black Belt certification is a strong advantage.

Pay Range*: $35.00 - $38.78 per hour. Pay range offered to a successful candidate will be based on several factors, including the candidate's education, work experience, work location, specific job duties, certifications, etc.

Benefits

• Medical & pharmacy coverage
• Dental/vision insurance
• 401(k)
• Health saving account (HSA) and Flexible spending account (FSA)
• Life Insurance
• Pet Insurance
• Short term and Long term Disability
• Accident & Critical illness coverage
• Pre-paid legal & ID theft protection
• Sick time
• other types of paid leaves (as required by law)
• Employee Assistance Program (EAP)

About Innova Solutions

Founded in 1998 and headquartered in Atlanta, Georgia, Innova Solutions employs approximately 50,000 professionals worldwide and reports an annual revenue approaching $3 Billion. Through our global delivery centers across North America, Asia, and Europe, we deliver strategic technology and business transformation solutions to our clients, enabling them to operate as leaders within their fields.

Recent Recognitions

• Named One of America's Best Employers for New Grads by Forbes (2024)
• Named One of the Best Companies to Work for by U.S. News & World Report (Private Companies List, 2024-2025)
• One of the Largest IT Staffing Firms in the US - Ranked #3 by Staffing Industry Analysts (SIA, 2024)
• One of the Largest Staffing Firms in the US - Ranked #13 by Staffing Industry Analysts (SIA, 2024; includes Innova Solutions, Volt, & HireGenics)
• Named One of the Top Ten Private Companies in Atlanta by the Atlanta Business Chronicle (2023)
• One of the Largest Certified Minority Business Enterprises (MBEs) in the United States (NMSDC, 2024)
• AWS Advanced Tier Services Partner with 100+ certifications

Innova Solutions offers a referral bonus for qualified Ambassadors who refer eligible referrals. Submit referrals at https://innovasolutions.workllama.com/atsuser/anonreferafriend and earn $250-$1,000 per referral.

Innova Solutions is an Equal Opportunity Employer and prohibits any kind of unlawful discrimination and harassment. Innova Solutions is committed to the principle of equal employment opportunity for all employees and to providing employees with a work environment free of discrimination and harassment on the basis of race, color, religion or belief, national origin, citizenship, social or ethnic origin, sex, age, physical or mental disability, veteran status, marital status, domestic partner status, sexual orientation, or any other status protected by the statutes, rules, and regulations in the locations where it operates.

Innova Solutions (HireGenics/Volt) does not discriminate against applicants based on citizenship status, immigration status, or national origin, in accordance with 8 U.S.C. § 1324b. The company will consider for employment qualified applicants with arrest and conviction records in a manner that complies with the San Francisco Fair Chance Ordinance, the Los Angeles Fair Chance Initiative for Hiring Ordinance, and other applicable laws.

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