Process Engineer: Yield & NPI for 24/7 Ops

CompoSecure; New Jersey; On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

medical, prescription, dental, and vis

FSA/HSA options

company-paid life and disability

401(k) with company match

paid time off and holidays

annual bonus opportunities

employee assistance program

career growth opportunities

Job summary

CompoSecure is seeking a hands-on Process Engineer to join our Somerset, NJ manufacturing operations, focusing on yield improvement, production troubleshooting, and NPI within a 24/7 high-volume environment.

The role requires working on-site five days a week (7AM–3PM) with potential cross-shift support, strong data analysis, and collaboration with Quality, Maintenance, and Operations to uphold world-class quality and delivery.

Qualifications

• Bachelor's degree in Manufacturing, Mechanical, Industrial, or Chemical Engineering (or equivalent)
• Minimum 5 years in a high-volume manufacturing environment (preferably 24/7 operations)
• Proven experience in yield improvement, root cause analysis, and process troubleshooting
• Familiarity with NPI processes, including process validation and production readiness
• Strong working knowledge of Lean, Six Sigma, SPC, and other process control methodologies
• Proficiency with data analysis tools (Excel, Minitab, JMP) and manufacturing systems (MES, ERP)
• Excellent communication and collaboration skills across shifts and cross-functional teams
• Willingness to work the afternoon shift (3 PM – 11 PM) and support other shifts as needed
• Experience in regulated manufacturing (auto, aerospace, electronics, or medical device)
• Six Sigma Green Belt or Lean certification
• Hands-on experience with automation systems, sensors, or high-throughput equipment

Responsibilities

• Provide real-time process support for production teams on the afternoon shift, ensuring minimal downtime and swift issue resolution
• Analyze and improve manufacturing yields, identifying root causes of scrap, rework, and process variation through data-driven methods (e.g., SPC, FMEA, 5 Whys, Fishbone)
• Lead or support new product introduction (NPI) activities, including process validation, work instruction development, and ramp-up readiness
• Collaborate with cross-functional teams (Quality, Maintenance, Operations) to drive continuous improvement initiatives focused on cost, efficiency, and throughput
• Develop and maintain standard operating procedures, process documentation, and training materials for manufacturing staff
• Support implementation of Lean manufacturing and Six Sigma techniques to reduce waste and improve process control
• Monitor KPIs for yield, cycle time, downtime, and quality, with regular reporting and action planning
• Participate in audits, customer visits, and internal reviews as a technical subject matter expert for assigned process areas
• Ensure compliance with safety, quality, and regulatory standards applicable to manufacturing operations

Skills

Yield improvement

Root cause analysis

Process troubleshooting

NPI processes

Lean methodology

Six Sigma

Data analysis

Education

Bachelor's degree in Manufacturing, Mechanical, Industrial, or Chemical Engineering

Tools

MES

ERP

Excel

Minitab

JMP

Job description

CompoSecure is seeking a hands-on Process Engineer to join our Somerset, NJ manufacturing operations, focusing on yield improvement, production troubleshooting, and NPI within a 24/7 high-volume environment.

The role requires working on-site five days a week (7AM–3PM) with potential cross-shift support, strong data analysis, and collaboration with Quality, Maintenance, and Operations to uphold world-class quality and delivery.