Process Engineer, 24/7 Manufacturing | Lean & Six Sigma

CompoSecure, L.L.C.; Franklin Township (NJ); On-site; USD 90,000 - 120,000; Full time

Job summary

CompoSecure, a leading provider of Premium Metal Payment Cards, seeks a hands-on Process Engineer to support 24/7 manufacturing operations in Somerset, NJ. You will drive yield improvement, perform root-cause analysis, and support NPI with process validation and ramp-up.

This on-site role requires collaboration across Quality, Maintenance, and Operations to ensure efficiency, compliance, and continuous improvement in a high-volume environment.

Qualifications

• Bachelor's degree in Manufacturing, Mechanical, Industrial, or Chemical Engineering (or equivalent).
• Minimum 5 years of experience in a high-volume manufacturing environment (preferably 24/7).
• Proven experience in yield improvement, root cause analysis, and process troubleshooting.
• Familiarity with NPI processes, including process validation and production readiness.
• Strong working knowledge of Lean, Six Sigma, SPC, and other process control methodologies.
• Proficiency with data analysis tools (Excel, Minitab, JMP) and MES/ERP systems.
• Excellent communication and collaboration across shifts and cross-functional teams.
• Willingness to work on the afternoon shift (3 PM - 11 PM) with occasional coverage across other shifts.
• Experience in regulated manufacturing (e.g., automotive, aerospace, electronics, or medical device).
• Six Sigma Green Belt or Lean certification.
• Hands-on experience with automation systems, sensors, or high-throughput equipment.

Responsibilities

• Provide real-time process support for production teams on the afternoon shift, ensuring minimal downtime and swift issue resolution.
• Analyze and improve manufacturing yields, identifying root causes of scrap, rework, and process variation through data-driven methods (e.g., SPC, FMEA, 5 Whys, Fishbone).
• Lead or support new product introduction (NPI) activities, including process validation, work instruction development, and ramp-up readiness.
• Collaborate with cross-functional teams (Quality, Maintenance, Operations) to drive continuous improvement initiatives focused on cost, efficiency, and throughput.
• Develop and maintain standard operating procedures, process documentation, and training materials for manufacturing staff.
• Support implementation of Lean manufacturing and Six Sigma techniques to reduce waste and improve process control.
• Monitor key performance indicators (KPIs) for yield, cycle time, downtime, and quality, with regular reporting and action planning.
• Participate in audits, customer visits, and internal reviews as a technical subject matter expert for assigned process areas.
• Ensure compliance with safety, quality, and regulatory standards applicable to manufacturing operations

Skills

Yield improvement

Root cause analysis

Data analysis

SPC

FMEA

5 Whys

Fishbone

NPI processes

Lean manufacturing

Six Sigma

MES/ERP

Communication skills

Education

Bachelor's degree in Manufacturing/Mechanical/Industrial/Chemical Engineering

Tools

Excel

Minitab

JMP

MES

ERP

Job description

CompoSecure, a leading provider of Premium Metal Payment Cards, seeks a hands-on Process Engineer to support 24/7 manufacturing operations in Somerset, NJ. You will drive yield improvement, perform root-cause analysis, and support NPI with process validation and ramp-up.

This on-site role requires collaboration across Quality, Maintenance, and Operations to ensure efficiency, compliance, and continuous improvement in a high-volume environment.