Process Engineer - 24/7 Manufacturing & NPI

CompoSecure, L.L.C.; New Jersey; On-site; USD 85,000 - 115,000; Full time

Job summary

CompoSecure is seeking a hands-on Process Engineer to support yield improvement, NPI, and day-to-day production within a fast-paced, 24/7 environment. The role focuses on real-time process support, data-driven improvements, and cross-functional collaboration across Quality, Maintenance, and Operations.

You will work on-site in Somerset, NJ, 1st shift (7AM–3PM) with potential shift coverage as needed, contributing to lean initiatives and regulatory compliance while advancing manufacturing

Qualifications

• Bachelor's degree in Manufacturing, Mechanical, Industrial, or Chemical Engineering or equivalent.
• 5+ years in a high-volume manufacturing environment (24/7 preferred).
• Proven experience in yield improvement, root cause analysis, and process troubleshooting.
• Familiarity with NPI processes including process validation and production readiness.
• Strong knowledge of Lean, Six Sigma, SPC, and other process control methods.
• Proficiency with data analysis tools (Excel, Minitab, JMP) and MES/ERP systems.
• Excellent communication and collaboration across shifts and cross-functional teams.
• Willingness to work on the afternoon shift (3 PM - 11 PM) and support other shifts as needed.
• Experience in regulated manufacturing (e.g., automotive, aerospace, electronics, or medical devices).
• Six Sigma Green Belt or Lean certification.
• Hands-on experience with automation systems, sensors, or high-throughput equipment.

Responsibilities

• Provide real-time process support for production teams on the afternoon shift, ensuring minimal downtime and swift issue resolution.
• Analyze and improve manufacturing yields, identifying root causes of scrap, rework, and process variation through data-driven methods (SPC, FMEA, 5 Whys, Fishbone).
• Lead or support NPI activities, including process validation, work instruction development, and ramp-up readiness.
• Collaborate with Quality, Maintenance, and Operations to drive continuous improvement focusing on cost, efficiency, and throughput.
• Develop and maintain SOPs, process documentation, and training materials for manufacturing staff.
• Support Lean manufacturing and Six Sigma initiatives to reduce waste and improve control.
• Monitor KPIs for yield, cycle time, downtime, and quality with regular reporting and action planning.
• Participate in audits, customer visits, and internal reviews as SME for assigned process areas.
• Ensure compliance with safety, quality, and regulatory standards.

Skills

Yield improvement

Root cause analysis

Data analysis

Lean Six Sigma

Cross-functional collaboration

Shift coordination

MES/ERP familiarity

NPI processes

Automation systems

Excel/Minitab/JMP

Education

Bachelor's degree in Manufacturing/Mechanical/Industrial/Chemical Engineering

Tools

Minitab

JMP

Excel

Job description

CompoSecure is seeking a hands-on Process Engineer to support yield improvement, NPI, and day-to-day production within a fast-paced, 24/7 environment. The role focuses on real-time process support, data-driven improvements, and cross-functional collaboration across Quality, Maintenance, and Operations.

You will work on-site in Somerset, NJ, 1st shift (7AM–3PM) with potential shift coverage as needed, contributing to lean initiatives and regulatory compliance while advancing manufacturing