Process Engineer 3rd Shift

CompoSecure; New Jersey; On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

Medical coverage

Dental & Vision

401(k) match

PTO & Holidays

Annual bonus

EAP

Job summary

CompoSecure in Somerset, NJ is seeking a hands-on Process Engineer to support yield improvements, production troubleshooting, and successful NPI in a 24/7 high-volume operation. You will work on-site on the 3rd shift (11 PM–7 AM) to optimize processes and onboard new products.

You will collaborate across Quality, Maintenance, and Operations, develop SOPs and training materials, apply Lean and Six Sigma methods, monitor KPIs, and ensure safety and regulatory compliance in a fast-paced

Qualifications

• Bachelor's degree in Manufacturing, Mechanical, Industrial, or Chemical Engineering (or equivalent).
• Minimum of 5 years in a high-volume manufacturing environment, preferably 24/7 operations.
• Proven yield improvement, root cause analysis, and process troubleshooting experience.
• Familiarity with NPI processes including process validation and production readiness.

Responsibilities

• Provide real-time process support for production teams to minimize downtime and resolve issues.
• Analyze and improve yields, identify root causes of scrap and variation using data-driven methods.
• Lead or support NPI activities including process validation and ramp-up readiness.
• Collaborate with Quality, Maintenance, and Operations to drive cost, efficiency, and throughput improvements.
• Develop and maintain SOPs, process documentation, and training materials.
• Support Lean manufacturing and Six Sigma initiatives to reduce waste and improve process control.
• Monitor KPIs for yield, cycle time, downtime, and quality with reporting and action planning.
• Participate in audits, customer visits, and internal reviews as a technical SME.
• Ensure compliance with safety, quality, and regulatory standards.

Skills

yield improvement

root cause analysis

process troubleshooting

Lean manufacturing

Six Sigma

SPC

data analysis

communication/collaboration

regulated manufacturing

automation experience

Education

Bachelor's degree in Engineering

Tools

Excel

Minitab

JMP

MES

ERP

Job description

Process Engineer

Position Overview

We are seeking a hands-on and detail-oriented Process Engineer to join our dynamic manufacturing operations team. This role is critical in supporting yield improvement, day-to-day production troubleshooting, and new product introduction (NPI) within a fast-paced 24/7 high-volume production environment. You will work directly on 3rd shift (11 PM - 7 AM) to ensure optimal performance of processes, effective support to production teams, and smooth onboarding of new products. This position is an excellent opportunity for engineers looking to make a significant impact in advanced manufacturing operations, supporting blue-chip customers with world-class standards for quality and delivery. The Process Engineer will be expected to work on-site in our Somerset, NJ office.

Key Responsibilities

• Provide real-time process support for production teams on the afternoon shift, ensuring minimal downtime and swift issue resolution.
• Analyze and improve manufacturing yields, identifying root causes of scrap, rework, and process variation through data-driven methods (e.g., SPC, FMEA, 5 Whys, Fishbone).
• Lead or support new product introduction (NPI) activities, including process validation, work instruction development, and ramp-up readiness.
• Collaborate with cross-functional teams (Quality, Maintenance, Operations) to drive continuous improvement initiatives focused on cost, efficiency, and throughput.
• Develop and maintain standard operating procedures, process documentation, and training materials for manufacturing staff.
• Support implementation of Lean manufacturing and Six Sigma techniques to reduce waste and improve process control.
• Monitor key performance indicators (KPIs) for yield, cycle time, downtime, and quality, with regular reporting and action planning.
• Participate in audits, customer visits, and internal reviews as a technical subject matter expert for assigned process areas.
• Ensure compliance with safety, quality, and regulatory standards applicable to manufacturing operations.

Other Important Responsibilities

• Consistently demonstrate the ability to prioritize tasks to ensure most critical processes impacting business results are being addressed.
• Thorough documentation of existing processes and new process development, inclusive of progressive results, specific equipment parameters and work instructions where appropriate.
• Other miscellaneous duties as assigned.

Qualifications

• Bachelor's degree in Manufacturing, Mechanical, Industrial, or Chemical Engineering (or equivalent field).
• A minimum of 5 years (or more) of experience in a high-volume manufacturing environment (preferably supporting 24/7 operations).
• Proven experience in yield improvement, root cause analysis, and process troubleshooting.
• Familiarity with NPI processes, including process validation and production readiness.
• Strong working knowledge of Lean, Six Sigma, SPC, and other process control methodologies.
• Proficiency with data analysis tools (Excel, Minitab, JMP, etc.) and manufacturing systems (MES, ERP).
• Excellent communication and collaboration skills across shifts and cross-functional teams.
• Willingness to work on the afternoon shift (11 PM - 7 AM) and occasionally support coverage across other shifts as needed.
• Experience in regulated manufacturing (e.g., automotive, aerospace, electronics, or medical device).
• Six Sigma Green Belt or Lean certification.
• Hands-on experience with automation systems, sensors, or high-throughput equipment.

Physical Requirements And Work Environment

• Must be able to lift 20 lbs;
• Must be able to sustain office work for 8+ hours per day including the following:
  • Sitting in an office chair
  • Typing
  • Reaching for the telephone
  • Standing at office equipment
  • Hearing for phone use
  • Sight for computer use
• Must be able to sustain factory work as needed including the following:
  • Standing at machinery
  • Reaching and pulling to operate machinery
  • Sight for machinery operation
  • Walking through shop
• Office environment is of moderate noise level.
• Shop noise levels are such that protective ear-coverings are recommended.

About CompoSecure

CompoSecure, a GPGI business (NYSE: GPGI), is the leading manufacturer of Premium Metal Payment Cards and also offers best-in-class Authentication and Digital Asset solutions. The Company's offerings combine elegance, simplicity, and security to deliver exceptional experiences and peace of mind, enabling trust for millions of people around the globe. For more information, please visit www.CompoSecure.com and www.GetArculus.com.

We offer a comprehensive benefits package designed to support your health, financial well-being, and work-life balance, including medical, prescription, dental, and vision coverage; FSA/HSA options; company-paid life and disability insurance; 401(k) with company match; paid time off (PTO) and holidays; annual bonus opportunities; an employee assistance program (EAP); and opportunities for career growth and advancement.

Additional details will be provided during the hiring process.

CompoSecure is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, or national origin. We are also an equal opportunity employer of individuals with disabilities and protected veterans.