Process Engineer: Lean Manufacturing & Automation

Lapp Cable Works Inc; Florham Park (NJ); On-site; USD 85,000 - 95,000; Full time

Benefits offered by this job

Medical Benefits

Vision/Dental

Paid Time Off

401(k) Matching

HSA/FSA

Life Insurance

Job summary

LAPP Cable Works Inc in Florham Park, NJ, seeks a Process Engineer to design and optimize manufacturing processes, improve productivity, quality, and safety, and lead cross‑functional projects.

You will apply Six Sigma, Lean, and SPC methods, develop SOPs, validate new equipment, and ensure regulatory compliance including OSHA. A bachelor’s in engineering and 3+ years in manufacturing are required.

Qualifications

• Bachelor’s degree in electrical or mechanical engineering.
• Minimum 3 years of experience within a manufacturing environment (Wire and cable and wiring industry preferred).
• Proven experience as a process engineer in a manufacturing or production environment.
• Strong knowledge of process improvement methodologies, such as Six Sigma, Lean Manufacturing, and statistical analysis.
• Familiarity with regulatory and safety standards relevant to the industry.
• Excellent analytical, problem-solving, and decision-making skills.
• Effective communication and interpersonal skills to collaborate with cross-functional teams.
• Ability to work independently and manage multiple projects simultaneously.

Responsibilities

• Design and develop efficient manufacturing processes and systems for the production of goods or services.
• Analyze existing processes, identify areas for improvement, and implement appropriate solutions to enhance productivity, quality, and safety.
• Collaborate with cross-functional teams, including production, quality control, maintenance, and supply chain, to ensure seamless integration of processes and systems.
• Conduct process audits, collect and analyze data, and generate reports to assess performance, identify bottlenecks, and propose corrective actions.
• Utilize statistical methods and tools, such as Six Sigma, Lean Manufacturing, and process mapping, to analyze and optimize process variables, cycle times, and resource allocation.
• Develop and maintain process documentation, including standard operating procedures (SOPs), work instructions, and process flow diagrams.
• Identify and implement automation and technology solutions to improve process efficiency and reduce manual intervention.
• Collaborate with equipment vendors and suppliers to select, install, and validate new equipment and technologies.
• Ensure compliance with regulatory and safety standards by monitoring process parameters, conducting risk assessments, and implementing appropriate control measures.
• Train and educate production staff on new processes, equipment, and procedures to ensure smooth implementation and adherence to established standards.
• Continuously monitor industry trends, advancements, and best practices to stay updated with the latest process engineering techniques and technologies.

Skills

Process engineering

Six Sigma

Lean Manufacturing

Analytical thinking

Problem solving

Communication

Project management

Education

Bachelor’s degree in electrical or mechanical engineering

Tools

Lotus Notes

SAP

CAD

Excel

Microsoft Word

Job description

LAPP Cable Works Inc in Florham Park, NJ, seeks a Process Engineer to design and optimize manufacturing processes, improve productivity, quality, and safety, and lead cross‑functional projects.

You will apply Six Sigma, Lean, and SPC methods, develop SOPs, validate new equipment, and ensure regulatory compliance including OSHA. A bachelor’s in engineering and 3+ years in manufacturing are required.