Process Engineer

CSAT Solutions LP; United States; On-site; USD 90,000 - 130,000; Full time

Job summary

CSAT Solutions LP seeks a Process Engineer for AI server repair to lead NPI readiness and the development of repair processes across AI servers, GPU systems, networking and HPC platforms. You will drive throughput, yield, and cycle time improvements while ensuring detailed process documentation and training are in place.

The ideal candidate has a strong background in manufacturing or repair engineering, Lean/Six Sigma, data analytics, and experience with electronics or complex electronic

Qualifications

• Bachelor's degree in a related technical discipline.
• 3–5 years of process/manufacturing/repair engineering experience in electronics or high‑volume settings.
• Experience with Lean Manufacturing, Six Sigma, 5S, Kaizen and process mapping.

Responsibilities

• Support NPI activities for AI servers, GPU systems and related HPC hardware to ensure readiness before launch.
• Develop and improve repair processes to maximize throughput and first pass yield.
• Analyze repair and production data to identify failures and bottlenecks and drive improvements.
• Create standard work instructions, process docs and visual aids to ensure repeatable repair execution.
• Mentor technicians and engineers in Lean tools and problem-solving methodologies.
• Ensure compliance with ISO 9001 and customer quality/safety requirements.

Education

Industrial Engineering

Manufacturing Engineering

Electrical Engineering

Mechanical Engineering

Tools

AutoCAD

Job description

CSAT Solutions has always emphasized that outstanding people are the key to our success We know that outstanding candidates are looking for challenging career opportunities If you are a highly motivated individual with an entrepreneurial spirit CSAT Solutions may have a career for you We invite you to explore the current opportunities available at CSAT Solutions We are currently seeking qualified candidates to fill the role of a Process Engineer for AI server repair

Role and Responsibilities

• Support New Product Introduction NPI activities for AI servers GPU systems networking equipment storage platforms and other high performance computing products ensuring process tooling documentation training and operational readiness requirements are completed before launch
• Develop implement validate and continuously improve repair processes to maximize throughput first pass yield quality and turnaround time
• Analyze repair and production data to identify failure trends process variation bottlenecks repeat defects quality issues and opportunities for improvement
• Develop and maintain standardized repair process work instructions process documentation and visual aids to ensure consistent and repeatable repair execution
• Facilitate Lean 5S Six Sigma Kaizen and other continuous improvement initiatives focused on quality productivity cost reduction material flow space utilization and repair cycle time reduction
• Develop capacity models and assist with labor equipment tooling workstation and facility requirements associated with new products and customer demand
• Evaluate workstation layouts material flow equipment placement repair cell configurations and facility utilization to improve operational efficiency and ergonomics
• Develop and maintain process metrics and KPI dashboards including throughput turnaround time first pass yield repair yield rework labor efficiency capacity utilization and process adherence presenting results to internal and customer leadership
• Support root cause analysis and corrective action activities for recurring repair failures process defects quality issues and customer escalations
• Evaluate opportunities to automate manual repair inspection testing material handling data collection and reporting activities
• Support engineering technicians and repair operations with technical troubleshooting process clarification and implementation of engineering changes
• Ensure process documentation and departmental activities comply with ISO 9001 and applicable customer quality safety and regulatory requirements
• Support customer and internal audits by providing process documentation performance data training records and corrective action information
• Mentor technicians junior engineers and other assigned personnel in standardized work problem solving Lean principles and process improvement methodologies
• Perform other duties and special projects as required to support business objectives

Education Training and Skills

Bachelors degree in Industrial Engineering Manufacturing Engineering Mechanical Engineering Electrical Engineering or a related technical discipline requiredMinimum 3 5 years of successful experience in process engineering manufacturing engineering repair engineering electronics manufacturing or a similar technical operations environmentExperience with AI servers GPU systems enterprise computing data center equipment networking hardware or other complex electronic systems preferredDemonstrated experience leading NPI process development productionrepair readiness and continuous improvement projectsStrong working knowledge of Lean Manufacturing Six Sigma 5S Kaizen process mapping value stream mapping root cause analysis and structured problem solving methodologiesExperience developing standardized work process flows control plans FMEA process specifications and work instructionsStrong understanding of manufacturing and electronics repair processes including material flow workstation design test processes repair processes and quality controlsExperience using AutoCAD or similar tools for facility layouts workstation layouts process flow diagrams equipment placement and process documentationStrong data analysis capabilities with intermediate to advanced Excel skills; experience developing KPI dashboards preferredStrong project management skills with the ability to lead multiple initiatives simultaneously and deliver measurable resultsExcellent written verbal presentation and interpersonal communication skillsAbility to communicate complex technical and process information effectively to engineers technicians operations personnel customers and senior leadershipStrong organizational and time management skills with the ability to prioritize competing requirements in a high growth environmentDemonstrated initiative ownership and ability to work independently with limited supervision

Equal Opportunity Employer

CSAT Solutions LP is an equal opportunity employer and does not discriminate on the basis of race national origin gender gender identity sexual orientation protected veteran status disability age or other legally protected status