Process Engineer

IKO North America; Kankakee (IL); On-site; USD 85,000 - 120,000; Full time

Benefits offered by this job

Health Insurance

Dental Insurance

Vision Insurance

Life Insurance

401k Match

Paid vacation

Tuition Reimbursement

Service Awards

Job summary

IKO Industries Ltd. is seeking a Process Engineer to optimize manufacturing processes, improving safety, quality, efficiency, and plant performance.

You will work with production, maintenance, and quality teams to implement sustainable solutions and lead continuous improvement initiatives across the facility. The role involves capital projects support, equipment upgrades, and process standardization while leveraging Lean Six Sigma and TPM/TQM principles to reduce waste and increase productivity

Qualifications

• Bachelor’s degree in Mechanical or Chemical Engineering required.
• 5+ years hands-on manufacturing experience with measurable improvements.
• Experience in roofing/building materials preferred.
• Knowledge of TQM and TPM principles.
• Basic knowledge of AutoCAD and PLC (ControlLogix/RSLogix).
• Proficiency with MS Office (Excel, Word, PowerPoint).
• Experience leading projects from planning through completion.
• Lean Six Sigma knowledge preferred.

Responsibilities

• Defining and resolving process problems through continuous improvement activities and structured problem solving.
• Developing standard work and ensuring operators and supervisors are trained in running plant processes.
• Commissioning new production equipment and processes, monitoring modifications and troubleshooting.
• Collaborating with the plant engineer to improve efficiency, output and safety.
• Collecting data from staff to identify root causes and implement process improvements.
• Providing technical leadership for environmental monitoring and controls.
• Ensuring quality control of raw materials, finished products, and production schedules.
• Leading corrective actions proactively.

Skills

Analytical skills

Problem-solving

Communication skills

Teamwork

Education

Bachelor’s degree in Mechanical Engineering

Bachelor’s degree in Chemical Engineering

Tools

AutoCAD

ControlLogix/RSLogix PLC

Microsoft Office

Job description

IKO Industries Ltd. is a market leader in the manufacturing of roofing and building materials. IKO is a Canadian owned and operated business with production facilities worldwide and has many years of unparalleled success in the roofing materials industry. Quality, integrity, and trustworthiness are the values that underlie this success, and we have built this company by hiring people who hold these values. People like you!

Job Description

*THIS IS A SAFETY SENSITIVE POSITION*

Role: Process Engineer

Job Overview: The Process Engineer at IKO Industries is responsible for optimizing manufacturing processes to improve safety, quality, efficiency, and overall plant performance. This role works closely with production, maintenance, and quality teams to identify process improvements and implement sustainable solutions. The Process Engineer analyzes production data, troubleshoots operational challenges, and leads continuous improvement initiatives to reduce waste and increase productivity. The position also supports capital projects, equipment upgrades, and process standardization efforts across the facility. Success in this role requires strong problem-solving skills, technical expertise, and a commitment to operational excellence in a fast-paced manufacturing environment.

Benefits

• Health Insurance (includes teledoc, virtual health, FSA, HCSA & other benefits)
• Dental Insurance
• Vision Insurance
• Life Insurance
• Health Spending Account
• Employee Support and Mental Wellness
• Short-term disability
• 401k Match
• Paid vacation.
• Floating days
• Employee Assistance Program
• Employee Engagement Events
• Awards and Recognition
• Tuition Reimbursement
• Service Awards
• Employee Perks & Discounts

Job Responsibilities

• Defining and resolving process problems through individual and team-based continuous improvement activities and structured problem-solving methods.
• Developing standard work and ensuring operators and supervisors are engaged and trained in running plant processes consistently.
• Commissioning new production equipment and processes, monitoring modifications, upgrades, and troubleshooting existing processes.
• Working closely with the plant engineer to monitor and improve the efficiency, output and safety of the plant;
• Making observations and taking measurements directly, as well as collecting and interpreting data from the other technical and operating staff involved in order to develop and implement process improvement.
• Provides technical leadership for environmental monitoring and ongoing performance of plant environmental controls and processes;
• Working closely with the operators and staff who oversee quality control of raw materials, finished products, plant maintenance, product specifications and production schedules;
• Identifying root causes and recommending the appropriate corrective actions proactively.

Qualifications:

• Bachelor’s degree in Mechanical Engineering, Chemical Engineering, or a related field.
• Minimum of 5 years of hands‑on experience in a manufacturing environment with a proven record of driving measurable improvements.
• Experience in roofing, building materials, or other heavy manufacturing industries is preferred.
• Strong understanding and practical application of Total Quality Management (TQM) and Total Productive Maintenance (TPM) principles.
• Basic knowledge of AutoCAD and PLC systems (ControlLogix/RSLogix preferred).
• Proficiency in Microsoft Office applications, including Excel, Word, and PowerPoint.
• Experience leading projects from planning and design through implementation and completion.
• Lean Six Sigma knowledge and continuous improvement experience preferred
• Strong analytical, problem‑solving, troubleshooting, and organizational skills with the ability to manage multiple projects simultaneously.
• Excellent communication, teamwork, and interpersonal skills, with strong attention to detail and a proactive approach to complex assignments.

#LI-RA1

#LI-JD1

Benefits of Employment:

IKO recognizes that its success is due to the strength of its employees. A primary goal of IKO is to promote individual employee’s sense of accomplishment and contribution so that employees enjoy their association with IKO. The Company invests in its employees so that they are the most knowledgeable in the industry, and undertakes great efforts to nurture loyalty to, and teamwork at, IKO. We are pleased to offer competitive compensation, health care, a progressive and challenging workplace and a commitment to teamwork and integrity.

Diversity and Equal Opportunity Employment:

IKO Industries Ltd. is an equal opportunity employer. We are committed to diversity and inclusion and are pleased to consider all qualified applicants for employment without consideration to race, religion, creed, color, national origin, age, gender, sexual orientation, marital status, veteran status or disability.IKO Industries Ltd. encourages and welcomes applications from people with disabilities. Accommodations are available on request for candidates taking part in all aspects of the selection process.