Process Engineer

Designs for Health; Arlee (MT); On-site; USD 70,000 - 90,000; Full time

Job summary

Designs for Health in the United States is seeking a Process Engineer to develop and optimize batch production and manufacturing processes with a focus on efficiency, quality, and cost effectiveness.

You will lead Lean and Six Sigma initiatives, work with production, maintenance, and quality teams, and drive data-based decisions to improve throughput and yield across the facility.

Qualifications

• Bachelor's degree in Engineering (Process, Industrial, Mechanical, or related discipline) required.
• 3–5 years of hands-on process engineering experience in manufacturing or FDA-regulated environment.
• Knowledge of process improvement methodologies (Lean, Six Sigma, SPC) required.
• Proficient in Microsoft Office and data analysis tools; ERP experience preferred.
• Excellent troubleshooting, communication, and documentation skills.

Responsibilities

• Analyze manufacturing processes to identify bottlenecks and implement solutions to improve throughput, reduce cycle time, and increase yield.
• Evaluate and improve production methods, materials, equipment, and procedures to optimize manufacturing efficiency and safety.
• Lead efforts in designing, testing, and implementing process improvements for new and existing production lines.
• Collaborate with maintenance and operations to troubleshoot process issues and improve equipment reliability and uptime.
• Prepare detailed process documentation, including process flow diagrams, work instructions, and process validation reports.
• Collect and analyze production data using statistical tools to drive data-based decision making and improvements.
• Develop and propose capital projects to expand plant capabilities and optimize resource use.
• Apply Lean and Six Sigma methodologies in identifying, scoping, and executing cost reduction or quality improvement projects.
• Support employee training and knowledge sharing on new processes and continuous improvement tools.
• Ensure adherence to GMPs, safety regulations, and quality standards throughout all process engineering initiatives.

Skills

Process design

Cross-functional leadership

Attention to detail

Communication

Continuous improvement

Education

Bachelor's degree in Engineering (Process, Industrial, Mechanical, or related discipline)

Tools

Microsoft Office

ERP systems

Job description

Position Overview

The Process Engineer will play a critical role in developing and optimizing batch production and manufacturing processes with a strong focus on improving efficiency, quality, and cost-effectiveness. This position is also responsible for leading select continuous improvement initiatives using Lean, Six Sigma, and data-driven analysis. The Process Engineer will work closely with production, maintenance, and quality teams to drive process excellence across the facility.

• Analyze manufacturing processes to identify bottlenecks and implement solutions to improve throughput, reduce cycle time, and increase yield.
• Evaluate and improve production methods, materials, equipment, and procedures to optimize manufacturing efficiency and safety.
• Lead efforts in designing, testing, and implementing process improvements for both new and existing production lines.
• Collaborate with maintenance and operations to troubleshoot process issues and improve equipment reliability and uptime.
• Prepare detailed process documentation, including process flow diagrams, work instructions, and process validation reports.
• Collect and analyze production data using statistical tools to drive data-based decision making and improvements.
• Develop and propose capital projects aimed at expanding plant capabilities and optimizing resource use.
• Apply Lean and Six Sigma methodologies in identifying, scoping, and executing cost reduction or quality improvement projects.
• Support employee training and knowledge sharing on new processes and continuous improvement tools.
• Ensure adherence to GMPs, safety regulations, and quality standards throughout all process engineering initiatives.
• Strong process design and problem-solving skills
• Ability to lead cross-functional projects and initiatives
• Detail-oriented with strong analytical skills
• Effective communication and collaboration across departments
• Results-driven with a commitment to continuous improvement

Description

Position Overview

The Process Engineer will play a critical role in developing and optimizing batch production and manufacturing processes with a strong focus on improving efficiency, quality, and cost-effectiveness. This position is also responsible for leading select continuous improvement initiatives using Lean, Six Sigma, and data-driven analysis. The Process Engineer will work closely with production, maintenance, and quality teams to drive process excellence across the facility.

Essential Job Duties/Responsibilities

• Analyze manufacturing processes to identify bottlenecks and implement solutions to improve throughput, reduce cycle time, and increase yield.
• Evaluate and improve production methods, materials, equipment, and procedures to optimize manufacturing efficiency and safety.
• Lead efforts in designing, testing, and implementing process improvements for both new and existing production lines.
• Collaborate with maintenance and operations to troubleshoot process issues and improve equipment reliability and uptime.
• Prepare detailed process documentation, including process flow diagrams, work instructions, and process validation reports.
• Collect and analyze production data using statistical tools to drive data-based decision making and improvements.
• Develop and propose capital projects aimed at expanding plant capabilities and optimizing resource use.
• Apply Lean and Six Sigma methodologies in identifying, scoping, and executing cost reduction or quality improvement projects.
• Support employee training and knowledge sharing on new processes and continuous improvement tools.
• Ensure adherence to GMPs, safety regulations, and quality standards throughout all process engineering initiatives.

Competencies

• Strong process design and problem-solving skills
• Ability to lead cross-functional projects and initiatives
• Detail-oriented with strong analytical skills
• Effective communication and collaboration across departments
• Results-driven with a commitment to continuous improvement

Requirements

• Bachelor's degree in Engineering (Process, Industrial, Mechanical, or related discipline)
• 3-5 years of hands-on experience in process engineering within a manufacturing or FDA-regulated environment
• Demonstrated knowledge of process improvement methodologies (Lean, Six Sigma, SPC)
• Proficient in Microsoft Office and data analysis tools; ERP experience preferred
• Excellent troubleshooting, communication, and documentation skills

Physical Demands

This role requires regular movement throughout the manufacturing facility in addition to office-based work. Must be able to lift up to 50 lbs on occasion. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Privacy

Your application for this position is subject to Designs for Health's Privacy Notice for Job Applicants and Workforce Members. Designs for Health does not sell your personal information, nor does Designs for Health share it for purposes of cross-context behavioral advertising.

Our Commitment to Diversity, Inclusion & Belonging

Designs for Health is an equal opportunity employer. We welcome diversity and are committed to creating an inclusive environment where all employees can grow and thrive. Our employees form meaningful and often life-long connections while working at Designs for Health. We are all passionate about our mission of designing a well world, together.