Pressure Safety Engineer - EPC

Burrow Global LLC; Deer Park (TX); On-site; USD 120,000 - 180,000; Full time

Job summary

Burrow Global LLC in Deer Park, TX is seeking a PSV / Pressure Safety Engineer to lead PSV calculations, overpressure analyses, and flare system evaluations for EPC projects in the Gulf Coast region. This role ensures PRDs and piping configurations comply with API, ASME, OSHA PSM.

The ideal candidate has a ABET‑accredited B.S. in Chemical or Mechanical Engineering, 10 years of EPC experience in oil, gas, refining or petrochemical projects, and hands‑on IPRSM, HYSYS or Aspen expertise.

Qualifications

• ABET‑accredited B.S. in Chemical or Mechanical Engineering.
• 10 years of process safety or mechanical engineering in EPC oil, gas, refining or petrochemical projects.
• Strong knowledge of API 520, API 521, API 2000, ASME I & VIII, and TEMA.
• Hands‑on experience with IPRSM; experience with HYSYS or Aspen Plus is a plus.
• Ability to read P&IDs, PFDs, Isometrics, and equipment datasheets.
• TWIC card required for access to local refineries and chemical facilities.

Responsibilities

• Lead PSV sizing and PRD calculations for EPC projects.
• Perform overpressure analyses for process equipment and vessels.
• Evaluate flare and vent header systems for hydraulic capacity and backpressure.
• Support FEED through detailed EPC execution with safety packages.
• Conduct field walkdowns to verify piping configurations and valve placements.
• Prepare PSV design packages and MOC documentation.
• Ensure compliance with API, ASME, OSHA PSM standards.
• Collaborate with Piping, Process, Instrumentation, and Client Plant Safety teams.

Skills

P&ID literacy

Isometrics reading

TWIC card

Education

ABET‑accredited B.S. in Chemical or Mechanical Engineering

Tools

IPRSM

Aspen HYSYS

Aspen Plus

FlareNet

Job description

Burrow Global is seeking to hire a PSV / Pressure Safety Engineer who will be responsible for leading and executing Pressure Safety Valve (PSV) calculations, overpressure protection analyses, and flare system evaluations for Engineering, Procurement, and Construction (EPC) projects in the Deer Park and Gulf Coast region. This role ensures all pressure relief devices (PRDs), header systems, and associated piping configurations comply with client specifications, local regulations, and industry standards (API, ASME, OSHA PSM).

Candidates note: No per diem or relocation assistance is available on this position. This is an onsite position in Deer Park, TX

Key Responsibilities

• Overpressure Scenario Analysis & Sizing: Identify, evaluate, and quantify overpressure scenarios (fire, blocked outlet, utility failure, thermal expansion) for process equipment and pressure vessels.
• PSV & PRD Calculation Design: Perform sizing, selection, and specification of pressure safety valves, rupture discs, and conservation vents using standard industry software (e.g., IPRSM, Visual Flow, FlareNet, Aspen Plus, HYSYS).
• Flare & Vent Header Evaluation: Conduct backpressure analysis, line sizing, depressurization studies, and hydraulic capacity verifications for flare header systems and vent networks.
• EPC Project Execution: Support capital engineering projects from front-end engineering design (FEED) through detailed EPC execution, ensuring timely delivery of process safety engineering packages.
• Field Verification & Walkdowns: Execute field walkdowns at refinery and petrochemical job sites to verify as-built piping configurations, inlet/outlet pressure drops, and relief valve installations.
• Design Basis & Documentation: Prepare technical deliverables, including PSV design packages, MOC (Management of Change) documentation, inlet/outlet line pressure drop calculations, and Asset Register updates.
• Regulatory & Code Compliance: Ensure all pressure-relieving systems conform to API 520, API 521, API 2000, ASME Section I & VIII, and OSHA 1910.119 (PSM) standards.
• Cross-Discipline Collaboration: Work closely with Piping, Process, Instrumentation, and Client Plant Safety teams to resolve technical queries, action items from PHAs/HAZOPs, and P&ID redlines.

Required Qualifications & Skills

• Education: Bachelor of Science (B.S.) in Chemical Engineering or Mechanical Engineering from an ABET-accredited university.
• Experience: 10 years of process safety or mechanical engineering experience working in an EPC environment on oil & gas, refining, or petrochemical projects.
• Technical Standards: Strong working knowledge of API 520, API 521, API 2000, ASME Section I & VIII, and TEMA.
• Software Proficiency: Hands‑on experience with IPRSM process simulation software is needed. Experience with Aspen HYSYS, Aspen Plus, FlareNet, or equivalent relief calculation software will be considered.
• P&ID & Drawing Literacy: Advanced ability to read and interpret P&IDs, PFDs, Isometrics, Equipment Datasheets, and Plot Plans.
• TWIC (Transportation Worker Identification Credential) card for access to local refineries and chemical facilities in the Deer Park area.

Preferred Qualifications

• Licensed Professional Engineer (P.E.) in the State of Texas is a plus.
• Experience supporting local plant turnarounds, debottlenecking projects, or revalidation programs in the Houston Ship Channel area.

Equal Opportunity Employer
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