Powersports Mechanical Design Engineer (Powertrain Integration)

Hired; Raymond (OH); On-site; USD 90,000 - 120,000; Full time

Job summary

American Honda Motor Co., Inc. in Raymond, OH seeks a Powersports Mechanical Design Engineer to design and integrate engine-related subsystems for prototype and production ATVs and SxS. You will lead 3D CAD layouts, perform cost-reduction optimizations, and coordinate testing with cross-functional teams.

The role requires a mechanical/auto eng degree or 8+ years of experience, plus 2+ years in powersports powertrains, and strong CAD, tolerance, and FMEA skills for off-road durability.

Qualifications

• Bachelor’s degree in Mechanical or Automotive Engineering (or 8+ years of applied engineering experience).
• 2+ years of mechanical design engineering experience in powersports or automotive powertrains.
• Experience integrating engine subsystems (intake, exhaust, cooling, fuel systems).
• Proficiency with 3D CAD modeling software and engineering tolerance analysis.

Responsibilities

• Develop 3D CAD packaging layouts and 2D drawings for intake, exhaust, cooling, and fuel subsystems.
• Establish part cost targets and optimize designs to meet business plans.
• Coordinate prototype fabrication, dyno testing, and installation trials with engineering teams.
• Apply CAE principles, tolerance stack-ups, and FMEA analyses to ensure durability under extreme off-road conditions.
• Support market quality investigations and engineer permanent design countermeasures for field concerns.

Skills

Powertrain integration

3D CAD modeling

Tolerance analysis

Durability analysis

Off-road/powersports knowledge

FMEA

Education

Bachelor’s degree in Mechanical or Automotive Engineering

8+ years applied engineering experience

Tools

SolidWorks

CATIA/Creo

Job description

• Job Title: Powersports Mechanical Design Engineer (Powertrain Integration)
• Employment Type: Full-Time
• Location: Raymond, OH, United States

About the Role:

American Honda Motor Co., Inc. is seeking an experienced Mechanical Design Engineer in Raymond, OH. You will design and integrate engine-related subsystems—including air intake, exhaust, fuel delivery, and cooling circuits—for prototype and production ATVs and side-by-sides (SxS).

Key Responsibilities:

• Develop 3D CAD packaging layouts and 2D drawings for intake, exhaust, cooling, and fuel subsystems.
• Establish part cost targets and execute cost-reduction design optimizations to achieve vehicle business plans.
• Coordinate prototype fabrication, dyno testing, and vehicle installation trials with engineering teams.
• Apply CAE principles, tolerance stack-ups, and FMEA analyses to ensure durability under extreme off-road conditions.
• Support market quality investigations and engineer permanent design countermeasures for field concerns.

Required Skills & Qualifications:

• Bachelor’s degree in Mechanical or Automotive Engineering (or 8+ years applied engineering experience).
• 2+ years of mechanical design engineering experience in powersports or automotive powertrains.
• Experience integrating engine subsystems (intake, exhaust, cooling, fuel systems).
• Proficiency with 3D CAD modeling software and engineering tolerance analysis.
• Passion for powersports vehicles and off-road mechanical performance.

What We Offer:

• Competitive base salary with paid overtime eligibility and annual performance bonus.
• Comprehensive medical, dental, vision, life, and disability coverage.
• 401(k) retirement savings plan with company match and supplemental contributions.
• Paid vacation, corporate holidays, and employee powersports vehicle purchase discounts.