Plant Costing Manager – COGS & Profitability

Cesna Recruitment

Reston (VA)

On-site

USD 110,000 - 150,000

Full time

14 days+

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Benefits offered by this job

Comprehensive health insurance

401K

PTO

Sick days

Job summary

Cesna Recruitment is seeking an Operations Finance role to partner with Operations, Manufacturing and Procurement on COGS drivers and cost optimization. You will own monthly COGS analyses, variance explanations, and annual forecasts for manufacturing costs.

The ideal candidate has 5+ years in operations finance, strong Excel skills, and experience with SAP HANA or Power BI. Travel up to 20% is required as part of plant reviews and cross-functional collaboration.

Qualifications

5+ years of experience in operations finance, or cost accounting, plant finance or a similar COGS-focused role
Bachelor's degree in Supply Chain, Finance, or related field is required
Strong understanding of cost drivers (materials, labor, overhead, logistics, etc.)
Advanced skills in Microsoft Excel required - SAP HANA and Power BI a plus
Prior work experience in Manufacturing, Food Manufacturing, Consumer Packaged Goods or co-packing environments is preferred
Analytical, ability to multi-task, attention to detail and self-motivated
Excellent written and oral communication skills
Ability to travel domestically and internationally (15 ? 20%) to support plant visits, operational reviews and cross-functional collaboration

Responsibilities

Partner with Operations, Manufacturing, Supply Chain and Procurement to analyze COGS drivers, including raw materials, packaging, ingredients, conversion, labor, overhead, logistics and co-packing costs, and identify impacts to profitability.
Own monthly COGS and manufacturing variance analysis, including volume, yield, usage, mix, rate and conversion cost variances, explaining deviations vs AOP and forecast.
Support cost optimization initiatives across internal manufacturing and co-packing operations, including plant efficiency, yield improvement, sourcing decisions and margin improvement opportunities.
Lead the annual operating plan and forecasting for Operations, COGS and related manufacturing cost drivers, highlighting key risks and opportunities while driving potential mitigating actions.
Develop driver-based models linking volume, yield, COGS components, co-packing assumptions and operational KPIs to financial outcomes.
Participate in the month-end close to ensure accuracy of Operations and COGS results, timely understanding of variance drivers and appropriate follow-up with Accounting and Operations teams.
Lead monthly COGS and plant performance reviews with stakeholders to ensure accountability, alignment on cost targets and timely action plans for performance gaps.
Support financial evaluation of operational initiatives and manufacturing-related investments, ensuring assumptions, benefits and cost impacts are appropriately reviewed.
Support capital planning and post-implementation reviews for manufacturing and operations initiatives, with focus on COGS impact, productivity benefits and execution against approved assumptions.
Partner with operations to evaluate capacity, automation, co-packing and cost reduction initiatives, including make-versus-buy considerations and financial impact on COGS.
Conduct ad hoc analyses and projects to support Operations, Supply Chain, Procurement and business management decisions related to COGS, plant performance and co-packing economics.