On-Site Process Engineer — 1st Shift, Yield & NPI Impact

Telescope Recruitment

New Jersey

On-site

USD 110,000 - 140,000

Full time

14 days+

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Job summary

Telescope Recruitment is seeking a Process Engineer for our Somerset, NJ site to support 24/7 high-volume manufacturing. You will drive yield improvement, troubleshoot production issues, and lead NPI process validation and ramp-up activities.

The role requires a BS in engineering and 5+ years in high-volume manufacturing, with Lean/Six Sigma expertise and strong data analysis skills. On-site five days a week. Shift readiness and cross-functional collaboration are essential.

Qualifications

Bachelor's degree in Manufacturing, Mechanical, Industrial, or Chemical Engineering (or equivalent field).
A minimum of 5 years of experience in a high-volume manufacturing environment (preferably supporting 24/7 operations).
Proven experience in yield improvement, root cause analysis, and process troubleshooting.
Familiarity with NPI processes, including process validation and production readiness.
Strong working knowledge of Lean, Six Sigma, SPC, and other process control methodologies.
Proficiency with data analysis tools (Excel, Minitab, JMP, etc.) and manufacturing systems (MES, ERP).
Excellent communication and collaboration skills across shifts and cross-functional teams.
Willingness to work on the weekends or afternoon shift (3 PM – 11 PM) and occasionally support coverage across other shifts as needed.
Experience in regulated manufacturing (e.g., automotive, aerospace, electronics, or medical device).
Six Sigma Green Belt or Lean certification.
Hands-on experience with automation systems, sensors, or high-throughput equipment.

Responsibilities

Provide real-time process support for production teams on the afternoon shift, ensuring minimal downtime and swift issue resolution.
Analyze and improve manufacturing yields, identifying root causes of scrap, rework, and process variation through data-driven methods (e.g., SPC, FMEA, 5 Whys, Fishbone).
Lead or support new product introduction (NPI) activities, including process validation, work instruction development, and ramp-up readiness.
Collaborate with cross-functional teams (Quality, Maintenance, Operations) to drive continuous improvement initiatives focused on cost, efficiency, and throughput.
Develop and maintain standard operating procedures, process documentation, and training materials for manufacturing staff.
Support implementation of Lean manufacturing and Six Sigma techniques to reduce waste and improve process control.
Monitor KPIs for yield, cycle time, downtime, and quality, with regular reporting and action planning.
Participate in audits, customer visits, and internal reviews as a technical subject matter expert for assigned process areas.
Ensure compliance with safety, quality, and regulatory standards applicable to manufacturing operations
Consistently demonstrate the ability to prioritize tasks to ensure most critical processes impacting business results are being addressed.
Thorough documentation of existing processes and new process development, inclusive of progressive results, specific equipment parameters and work instructions where appropriate.
Other miscellaneous duties as assigned.