NPI Laser Process Engineer: Lead New Program Launches

Zoho; Berlin (NH); On-site; USD 110,000 - 130,000; Full time

Job summary

Colwyn Group is seeking a Laser Process Engineer (NPI) to lead the New Product Introduction of laser-based processes for aerospace/medical-precision applications. This role requires hands-on experience with laser cutting, welding, and marking, plus strong quality systems know-how.

You will collaborate with R&D and production teams to ensure successful handoffs, validate processes, and develop robust manufacturing recipes. On-site work in Berlin, CT with occasional travel.

Qualifications

• Technical Experience: Practical engineering experience in high-precision manufacturing, medical device fabrication, or related advanced manufacturing environments utilizing laser processing (cutting, welding, marking).
• Validation & Quality Systems: Hands‑on experience developing and executing IQ/OQ/PQ validations, PFMEAs, and process control plans.
• Prints & tolerancing: Strong blueprint interpretation skills with advanced knowledge of GD&T.
• Statistical Methods: Proficient in running DOEs, SPC, and data interpretation.
• Software Tools: CAD modeling software (SolidWorks, AutoCAD / DraftSight). Laser programming and nesting software (Cagila 2D/3D, nesting interfaces).
• Programming & Controls: Understanding of G&M codes, machine controls, and core optical/laser physics.
• Soft Skills: Strong technical writing, problem‑solving, and cross‑functional communication abilities.

Responsibilities

• Drive and support all phases of New Product Introduction (NPI) related to laser processes, equipment, and precision manufactured products.
• Lead new program launches and ensure smooth, successful handoffs to Production and Sustaining engineering teams.
• Verify that all laser processes meet project requirements (cycle times, operational efficiencies, quality thresholds) prior to production transfer.
• Collaborate closely with R&D personnel to facilitate the seamless transfer of technical projects to NPI and Project Management.
• Develop and execute validation protocols and reports (IQ / OQ / PQ) for parts, processes, and laser equipment.
• Author process development documentation, SOPs, work instructions, visual standards, setup guides, and parameter sheets.
• Partner with Quality Engineering to establish Process Routings, Control Plans, PFMEAs, and Material Data Sheets.
• Investigate process nonconformances and lead root-cause analysis and corrective action initiatives.
• Set up equipment, generate part programs, and establish robust, repeatable laser manufacturing recipes.
• Drive Design for Manufacturability (DFM) and Design for Assembly (DFA) reviews with internal teams and external customers.
• Define specifications, evaluate vendor options, and qualify new laser equipment and tooling for new program initiatives.
• Travel occasionally to customer sites, industry events, and secondary manufacturing facilities as required.

Skills

Laser processing

NPI / New Product Introduction

GD&T interpretation

Statistical methods

Technical writing

Cross-functional collaboration

Tools

SolidWorks

AutoCAD

DraftSight

Cagila 2D/3D

G&M codes

Job description

Colwyn Group is seeking a Laser Process Engineer (NPI) to lead the New Product Introduction of laser-based processes for aerospace/medical-precision applications. This role requires hands-on experience with laser cutting, welding, and marking, plus strong quality systems know-how.

You will collaborate with R&D and production teams to ensure successful handoffs, validate processes, and develop robust manufacturing recipes. On-site work in Berlin, CT with occasional travel.