Manufacturing Project Engineer: Process Excellence

Rehlko Uninterruptible Power Ltd.; Sheboygan (WI); On-site; USD 83,000 - 105,000; Full time

Job summary

Rehlko is seeking a Project Manufacturing Engineer in Sheboygan, WI to drive safety, quality, on-time delivery, and cost reductions. You will lead continuous improvement initiatives and collaborate with design engineering to ensure manufacturability.

This role requires a BS in engineering, 2+ years of experience, and strong problem-solving, with Lean Six Sigma Green Belt preferred. You will mentor technicians and manage cross-functional projects on-site.

Qualifications

• ABET-accredited BS in Mechanical/Industrial/Manufacturing Engineering or related field.
• 2+ years of relevant experience (Co-Op, Internship, or related experience).
• Proven experience in influencing and implementing changes and improvements.
• Exceptional mechanical aptitude and problem-solving skills; ability to troubleshoot at subsystem and system levels.
• Lean Six Sigma Green Belt certification and/or experience in continuous improvement/quality systems preferred.
• Excellent communication and interpersonal skills; ability to lead cross-functional teams.
• Experience drawing conclusions from test data and assisting with design/process corrections.
• Ability to manage multiple projects of moderate scope and complexity simultaneously.
• Be innovative, resourceful, and able to work with minimal direction.

Responsibilities

• Drive production performance by ensuring efficient operations, meeting output goals, and maintaining high quality standards.
• Identify and implement process improvements to enhance safety, quality, productivity, and cost efficiency.
• Lead continuous improvement initiatives using DMAIC, PDCA, and A3.
• Partner with design engineering to ensure manufacturability (DFM/DFA) and support new product launches.
• Develop and maintain manufacturing processes, routings, and material flow to maximize throughput and resource utilization.
• Manage capital and process improvement projects, leading cross-functional teams to successful execution.
• Support root cause analysis and PFMEA development/maintenance.
• Implement poke yokes to reduce assembly errors.
• Perform other duties as assigned.

Skills

Lean Six Sigma

Mechanical aptitude

Problem solving

Cross-functional leadership

Communication skills

Education

ABET-accredited BS in Mechanical/Industrial/Manufacturing Engineering

Job description

Rehlko is seeking a Project Manufacturing Engineer in Sheboygan, WI to drive safety, quality, on-time delivery, and cost reductions. You will lead continuous improvement initiatives and collaborate with design engineering to ensure manufacturability.

This role requires a BS in engineering, 2+ years of experience, and strong problem-solving, with Lean Six Sigma Green Belt preferred. You will mentor technicians and manage cross-functional projects on-site.