Manufacturing Process Engineer - Lean, Six Sigma, Hybrid

wlgore; Flagstaff (AZ); Hybrid; USD 85,000 - 110,000; Full time

Job summary

Gore Medical Products in Flagstaff, AZ, is seeking an experienced Process Engineer to sustain and improve manufacturing processes, equipment, and product quality. You will work in a cross-functional team, lead technical projects, and provide hands-on troubleshooting to enable stable, efficient operations.

The role requires a Bachelor's in Engineering with 3+ years in manufacturing, plus strong problem-solving and Lean/Six Sigma experience. Hybrid work arrangement is available.

Qualifications

• Bachelor’s degree in engineering and minimum of 3 years supporting a manufacturing environment.
• Proven track record with continuous improvement.
• Strong application of engineering fundamentals and statistical tools for process development, optimization, and troubleshooting.
• Ability to prioritize and manage multiple projects concurrently, delivering results against timelines and commitments.
• Ability to work independently and collaboratively, including influencing across functions.
• Demonstrated ability to identify critical issues, perform root cause analysis, and apply risk-based decision making.
• Strong technical communication skills, including documenting and presenting technical work.
• Willingness to work in a hands-on manufacturing environment.
• Ability to travel up to ~5%.

Responsibilities

• Sustain existing manufacturing lines, including maintaining manufacturing fixtures, equipment, and standard operating procedures, with a strong presence on the manufacturing floor
• Process Engineers are expected to take ownership of manufacturing performance, which may occasionally require flexibility outside of standard working hours to support a 7-day operation
• Ensure manufacturing processes meet performance targets by improving efficiency, reducing cost, and minimizing manufacturing loss by applying Lean manufacturing principles, GMP, and Six Sigma methodologies to eliminate waste and variation
• Lead engineering projects from concept through implementation, tracking progress, communicating status to stakeholders, and resolving obstacles
• Design, build, and/or provide technical input on fixtures, equipment, and tools to improve safety, ergonomics, quality, and efficiency
• Troubleshoot manufacturing and assembly issues by analyzing data, identifying root causes, and implementing effective, timely solutions
• Conduct equipment and process validations, qualifications, and verifications in support of production and regulatory requirements
• Partner cross-functionally with Manufacturing, Quality, Regulatory, Maintenance, and Engineering teams to drive solutions and sustain performance
• Contribute to a collaborative, inclusive, and respectful team environment

Skills

Bachelor's degree in Engineering

3+ years manufacturing experience

Continuous improvement

Statistical tools

Lean Six Sigma

Project management

Root cause analysis

Technical communication

Hands-on manufacturing

Cross-functional collaboration

Education

Bachelor's degree in Engineering

Tools

Lean Six Sigma

Job description

Gore Medical Products in Flagstaff, AZ, is seeking an experienced Process Engineer to sustain and improve manufacturing processes, equipment, and product quality. You will work in a cross-functional team, lead technical projects, and provide hands-on troubleshooting to enable stable, efficient operations.

The role requires a Bachelor's in Engineering with 3+ years in manufacturing, plus strong problem-solving and Lean/Six Sigma experience. Hybrid work arrangement is available.