Manufacturing Engineering Manager: Lead Process Excellence

Deltarf; Beverly (MA); On-site; USD 120,000 - 170,000; Full time

Job summary

Delta Electronics Mfg. Corp. in Beverly, MA is seeking a hands-on Manufacturing Engineering Manager to lead the manufacturing engineering team and drive cost-effective, scalable production processes for tight-tolerance RF/microwave interconnects.

The role emphasizes floor leadership, CAPA, NPI readiness, CapEx, and DFM/ DFA collaboration with R&D and QA to meet demanding aerospace and defense-grade standards.

Qualifications

• B.S. in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or a related technical discipline.
• 6+ years of progressive manufacturing engineering experience.
• 2+ years in a direct managerial, supervisory, or technical lead role.
• Solid background in CAD software (SolidWorks) for tooling/fixture design.
• Strong mastery of Lean/Six Sigma toolset and statistical process control (SPC).
• Direct working experience with ERP/MRP systems driving Shop Floor Management, Router Design, Bill of Materials Design.
• High-energy leadership with an active, daily presence on the manufacturing floor.
• Excellent cross-functional communication and crisis-handling skills.
• Entrepreneurial, bias for action and ability to drive change autonomously

Responsibilities

• Lead, mentor, and direct the Beverly-based manufacturing engineering team, process technicians, and toolmakers.
• Establish and manage key engineering KPI such as cycle-time reduction, tooling optimization, and variance reduction.
• Foster a collaborative, floor-focused team culture built on continuous improvement and problem-solving.
• Provide immediate engineering support to resolve daily manufacturing bottlenecks, tooling issues, and cost of poor-quality reduction across machining, plating, and assembly departments.
• Collaborative support of Continuous Improvement initiatives (5S, Value Stream Mapping, Kaizen, SMED, Six Sigma) to optimize plant layout, streamline material flow and reduce variances
• Manage structured root-cause investigations (8D, 5-Why, Fishbone) for non-conformances and implement robust Corrective and Preventive Actions (CAPA).
• Oversee the design, fabrication, and validation of custom tooling, fixtures, and secondary assembly equipment.
• Establish and maintain manufacturing governing documentation, including Work Instructions (SOPs), Router Steps, and Bills of Materials (BOMs).
• Identify, justify, and execute Capital Expenditure (CapEx) projects for new machinery, tooling automation, and advanced test/inspection technology.
• Partner with R&D and Product Engineering during design phases to conduct Design for Manufacturability (DFM) and Design for Assembly (DFA) reviews.
• Facilitate New Product Introduction (NPI) Project Management from prototype handoff through full production ramp, supporting AS9100 deliverables, first article inspection, cell design, low-rate initial production, and value stream management.
• Partner with Quality Assurance to ensure all manufacturing processes comply with AS9100, ISO 9001, and military specification standards (e.g., MIL-PRF-39012, MIL-PRF-55339, QPL requirements).
• Lead Process Control initiatives including Process Failure Mode and Effects Analysis (PFMEA) and Control Plan development for key product families.

Skills

Leadership

Team management

Continuous improvement

Kaizen

5S

Six Sigma

SPC

Problem solving

On-floor presence

Cross-functional comms

Education

B.S. in Manufacturing Engineering

B.S. in Mechanical Engineering

Tools

SolidWorks

ERP/MRP systems

Job description

Delta Electronics Mfg. Corp. in Beverly, MA is seeking a hands-on Manufacturing Engineering Manager to lead the manufacturing engineering team and drive cost-effective, scalable production processes for tight-tolerance RF/microwave interconnects.

The role emphasizes floor leadership, CAPA, NPI readiness, CapEx, and DFM/ DFA collaboration with R&D and QA to meet demanding aerospace and defense-grade standards.