Manufacturing Engineer - Lean Six Sigma & NPI (Plastics)

Prysmian; Marion (IN); On-site; USD 80,000 - 100,000; Full time

Job summary

Prysmian is seeking a Manufacturing Process Engineer to optimize plastics extrusion processes, improve efficiency, and reduce scrap across production lines in the United States. The role emphasizes cross-functional collaboration with operations and quality teams.

You will develop robust work instructions, apply Lean and Six Sigma methodologies, and lead readiness activities for new product introductions to ensure smooth launches and sustained performance.

Qualifications

• BS in Mechanical Engineering (required).
• 5+ years manufacturing experience, preferably in plastics or polymers.
• Six Sigma or Lean experience.
• Experience in New Product Introduction/Launch.

Responsibilities

• Analyze and improve manufacturing processes to increase efficiency and quality.
• Collaborate with production staff to implement effective methods.
• Develop process parameters, tooling, fixtures, and equipment setups to support stable and repeatable production.
• Lead manufacturing readiness activities for new product launches, including process development, validation, and documentation.
• Benchmark industry best practices and identify opportunities to integrate advanced manufacturing techniques into the organization.
• Plan, coordinate, and execute manufacturing improvement projects from concept through implementation.
• Provide hands-on technical support for daily production issues, including troubleshooting equipment, tooling, and process deviations.
• Deliver measurable improvements in productivity, scrap reduction, cycle time, and overall equipment effectiveness (OEE).
• Maintain strong working relationships across departments to ensure alignment on production goals and priorities.
• Apply Lean Manufacturing and Six Sigma methodologies to drive continuous improvement and cost-reduction initiatives.
• Support operator training by developing clear work instructions, standard operating procedures, and process control methods.

Skills

Data analysis

Lean manufacturing

Six Sigma

Plastic extrusion

Manufacturing

Mechanical

Education

BS in Mechanical Engineering

Job description

Prysmian is seeking a Manufacturing Process Engineer to optimize plastics extrusion processes, improve efficiency, and reduce scrap across production lines in the United States. The role emphasizes cross-functional collaboration with operations and quality teams.

You will develop robust work instructions, apply Lean and Six Sigma methodologies, and lead readiness activities for new product introductions to ensure smooth launches and sustained performance.