Manufacturing Engineer

Mergon Moulded Plastics; Anderson (SC); On-site; USD 80,000 - 110,000; Full time

Job summary

Mergon Moulded Plastics in Anderson, SC is seeking a Manufacturing Engineer to optimize a highly automated blow molding facility. You will troubleshoot ABB robotics, Omron PLCs and other automation components to boost OEE and reliability.

You will lead commissioning, installation, and fine-tuning of automation systems, collaborate with cross-functional teams, and train peers while staying current on robotics and PLC advances. Overtime and weekend work may be required.

Qualifications

• Hands-on capable with ABB robots and Omron PLCs in a blow molding setting.
• Proficient in diagnosing and solving automation-related issues.
• Experience with PFMEA, root-cause analysis, and continuous improvement.
• Strong willingness to learn new systems and processes.

Responsibilities

• Troubleshoot and improve OEE in a highly automated blow molding line.
• Assist commissioning, installation, and tuning of automation systems.
• Collaborate with Production, Maintenance and suppliers on improvements.
• Provide technical training and share knowledge with teammates.
• Stay current with robotics, PLC programming, and automation advances.

Skills

PLC troubleshooting

Robotics programming

Electrical troubleshooting

Industrial automation

OEE improvement

Tools

ABB

Omron PLCs

Allen-Bradley

SolidWorks

CATIA

Job description

Who are we?At Mergon, we mould ideas for a sustainable future. We work with leading brands like Tesla, BMW, Xerox, and Abbott to design, manufacture, and deliver sustainable products for the vehicles and equipment of the future.We care deeply about our colleagues, customers, and our community and we have a curiosity that constantly pushes us to innovate and improve. We are competent, capable, and we invest in our people and in our processes to ensure we continue to grow and do our best work every day.What's the job?We are currently recruiting for a Manufacturing Engineer.Scope of the positionThe Manufacturing Engineer will support a highly automated blow molding facility, playing a key role in improving Overall Equipment Effectiveness (OEE) and ensuring efficient operations through the troubleshooting and optimization of blow molding process and automation systems. This is a hands-on role that demands versatility, quick learning, and a proactive approach to problem-solving. While extensive experience is not required in all areas, a strong technical aptitude and a passion for learning new systems and processes are essential. Availability for overtime and weekend work is required periodically to ensure production runs smoothly.Key ResponsibilityQuickly learn and understand the operation and maintenance of ABB robots, Omron PLCs, and other automation systems used in blow molding.Work closely with Production and Maintenance teams to troubleshoot and resolve technical issues affecting OEELead efforts to improve the performance and reliability of automation equipment, ensuring smooth and efficient production.Assist in the commissioning, installation, and fine-tuning of automation systems, ensuring optimal setup for maximum efficiency.Collaborate with cross-functional teams, suppliers, and automation experts to introduce new technologies, troubleshoot existing systems, and drive process improvements.Continuously seek ways to improve machine reliability, reduce downtime, and enhance overall production efficiency.Provide technical training and support to other team members, fostering a collaborative environment for knowledge sharing.Stay up-to-date with the latest advancements in robotics, PLC programming, and automation technologies.Be available for overtime and weekend shifts as needed to resolve urgent issues and ensure production targets are met.Key Performance IndicatorsSignificant improvements in OEE, focusing on reducing downtime in highly automated equipment, including robots and PLC systems.Demonstrated ability to learn and adapt to new technologies quickly, contributing to increased production efficiency and reduced troubleshooting time.Successful implementation of process optimizations that lead to measurable gains in performance and cost savings.A reduction in the frequency and duration of equipment breakdowns through proactive maintenance and problem-solving.4. Decision Making AuthorityThe Manufacturing Engineer has the authority to make decisions related to automation system troubleshooting, equipment improvements, and OEE enhancement initiatives. Significant changes that impact production capacity or involve large investments require higher management approval.Preferred QualificationsTechnical aptitude and a strong willingness to learn quickly, especially in the areas of robotics, PLCs, and other automation systems.A problem-solving mindset with the ability to handle multiple tasks and challenges in a fast-paced production environment.Experience in a blow molding or automated manufacturing facility is a plus but not required.Willingness to work overtime and weekends to address critical production and maintenance issues.The above is not exhaustive. Other duties and responsibilities may be added as the employee’s immediate supervisor deems appropriate.You should be proficient in:PLC Troubleshooting SkillsTime Study AnalysisIndustrial and Manufacturing EngineeringContinuous ImprovementEquipment TroubleshootingProcess Failure Mode and Effects Analysis (PFMEA)5 Why (Root Cause Analysis Method)Mechanical Troubleshooting SkillsFishbone Diagram (Ishikawa Diagram)Pneumatics ExperienceCAD SoftwareIndustrial Robot ProgrammingElectrical TroubleshootingProcess EngineeringDesign for Manufacturability (DFM)Design for Assembly (DFA)KaizenPLC Programming ExperienceProgramming Machine Vision SystemsElectrical / Electronic SystemsLean Manufacturing PrinciplesSix Sigma ExperiencePneumatics TroubleshootingMaintenance and Repair SkillsElectrical Schematic ReadingEquipment Repair & MaintenancePlastic Extrusion ExperienceExperience in a Manufacturing EnvironmentBlow Molding ExperiencePPAP Process ExperienceRoot Cause AnalysisMachines & technologies you'll use:Industrial Controls (Omron, Allen Bradley, ABB)Power ToolsCAD Software (Solidworks, Catia)Industrial Robot (ABB)