Maintenance Manager

ABB Inc.; Fort Smith (AR); On-site; USD 90,000 - 130,000; Full time

Job summary

ABB Fort Smith facility seeks a Maintenance Manager to lead maintenance, reliability, and TPM initiatives. You will drive proactive strategies (OPM, PM, PdM) and RCFA, ensuring equipment uptime and cost-efficient performance across the plant.

You will oversee CMMS-based analytics, lifecycle planning, and cross-functional collaboration to improve MTBF, MTTR, and OEE while maintaining safety and regulatory compliance at the Fort Smith manufacturing site.

Qualifications

• Hands-on troubleshooting of PLCs, industrial controls, electrical and mechanical systems, and automated production equipment.
• Experience with TPM/RCM and proactive maintenance programs including OPM/PM/PdM and RCFA.

Responsibilities

• Lead maintenance, reliability, and TPM programs to maximize equipment performance and uptime.
• Drive asset reliability using CMMS analytics and reliability metrics (MTBF, MTTR, OEE).
• Manage maintenance operations, resources, and budgets with hands-on technical leadership.
• Ensure safe, compliant plant operations and support capital projects.

Skills

PLC troubleshooting

Industrial controls

Electrical systems

Mechanical systems

Automated production equipment

Education

Bachelor's Degree

Associate's Degree

High School Diploma

Tools

CMMS

Job description

At ABB, we help industries run leaner and cleaner-and every person here makes that happen. You'll be empowered to lead, supported to grow, and proud of the impact we create together. Join us and help run what runs the world.

This position reports to:

Plant Manager

The work model for the role is:

Onsite #LI-Onsite

Your role and responsibilities:

The Maintenance Manager leads all maintenance, reliability, and asset management activities for the Fort Smith manufacturing facility, driving equipment reliability, operational excellence, and manufacturing performance through a comprehensive Total Productive Maintenance (TPM) strategy. This role oversees the development and execution of Operator Preventive Maintenance (OPM), Preventive Maintenance (PM), Predictive Maintenance (PdM), and Reliability-Centered Maintenance (RCM) programs, leveraging technologies such as condition monitoring, vibration analysis, thermal imaging, oil analysis, and CMMS tools to proactively prevent equipment failures.

The position fosters a reliability-focused culture by driving continuous improvement in key performance indicators including MTBF, MTTR, OEE, uptime, and maintenance costs. The Maintenance Manager leads Root Cause Failure Analysis (RCFA) efforts and collaborates cross-functionally to improve safety, quality, delivery, and cost performance while ensuring sustainable asset reliability and operational excellence.

Our Team Dynamics

Our teams support each other, collaborate, and never stop learning. Everyone brings something unique, and together we push ideas forward to solve real problems. Being part of our team means your work matters - because the progress we make here creates real impact out there.

You will be mainly accountable for:

• Lead and continuously improve maintenance, reliability, and TPM programs by implementing proactive, preventive, predictive, and operator-driven maintenance strategies that maximize equipment performance and uptime.
• Drive asset reliability and operational excellence through CMMS analytics, reliability metrics (MTBF, MTTR, OEE), root cause failure analysis, lifecycle planning, and Industry 4.0 technologies.
• Manage maintenance operations, resources, and budgets by optimizing planning and scheduling, developing technical talent, controlling costs, and ensuring effective support for capital projects and facility growth.
• Ensure safe, compliant, and efficient plant operations by meeting regulatory and corporate requirements, supporting plant performance objectives, and leading maintenance response to critical equipment and operational issues.

Qualifications for the role:

• Bachelor's Degree with minimum 10 years OR Associate's Degree with minimum 12 years OR High School Diploma with minimum 14 years of maintenance experience working in a manufacturing environment. Including hands-on troubleshooting of PLCs, industrial controls, electrical and mechanical systems, and automated production equipment.
• Demonstrated expertise in TPM, Reliability-Centered Maintenance (RCM), asset management, and proactive maintenance programs, including OPM, PM, PdM, and Root Cause Failure Analysis (RCFA