Maintenance & Controls Leader — TPM & Automation

Magna International

Shelby Charter Township (MI)

On-site

USD 95,000 - 120,000

Full time

9 days ago

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Job summary

Magna Powertrain in Shelby Charter Township, MI, seeks a Maintenance/Controls specialist to lead installations, upgrades, and continuous improvement projects across automotive powertrain systems. You will design, troubleshoot, and optimize PLC/robotics programs, mentor operators, and ensure TPM and 5S standards are met in a high‑volume environment.

You will collaborate with cross-functional teams to improve equipment uptime, safety, and process reliability while developing robust control

Qualifications

  • High School Diploma or GED required.
  • 1-3 years’ leadership or supervisory experience.
  • Must have a minimum of 3-5 years’ Controls experience in the automotive manufacturing environment.
  • Must have strong knowledge of PLCs (Allen Bradley and Siemens). Knowledge of robotics (ABB and Fanuc) preferred. Experience of HMI programming including but not limited to: RS Logic Suite, FTView, and Siemens Programming Suite required.
  • Must have knowledge of various networks such as Ethernet/IP, DH+, RIO, DeviceNet, ControlNet, and RS232.
  • Must be able to interpret and design electrical schematics.
  • Must be continuous improvement minded and must understand the “7 wastes” to write effective programs.
  • Must have ability to multitask and be adaptable.
  • Own tools needed for maintenance functions.
  • Must be willing to further education to improve skillset as required.
  • Knowledge of safety and environmental regulations pertaining to job.
  • Must be able to work overtime and weekends, when required.
  • Must be able to obtain manlift and hi-lo permit and Confined Space certification.

Responsibilities

  • Plan and execute new installations, upgrades and continuous improvements with internal and external resources.
  • Assist in implementing and maintaining a TPM program and Standard Work.
  • Develop work instructions to train operations in autonomous maintenance.
  • Lead 5S in maintenance and common areas to improve efficiency.
  • Coach Maintenance team for world-class manufacturing practices.
  • Tweak PLC programs and troubleshoot using relevant software.
  • Collaborate with Manufacturing/Quality to resolve process issues and improve uptime.
  • Create and verify electrical control schematics and documentation.
  • Design and improve machine controls including CNC, robotics, and vision systems.
  • Develop and maintain training and SOPs for control systems.

Skills

Leadership experience
Controls engineering
PLC programming
HMI programming
Networking protocols
Schematic interpretation
Continuous improvement
Team coaching
Tool ownership
Safety compliance
OT & scheduling
Training & mentoring

Tools

RSLogix/FTView
Siemens S7
OmniLinks
Wintress

Job description

Magna Powertrain in Shelby Charter Township, MI, seeks a Maintenance/Controls specialist to lead installations, upgrades, and continuous improvement projects across automotive powertrain systems. You will design, troubleshoot, and optimize PLC/robotics programs, mentor operators, and ensure TPM and 5S standards are met in a high‑volume environment.

You will collaborate with cross-functional teams to improve equipment uptime, safety, and process reliability while developing robust control

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