Machine Operator (Blown Films) - Sterling MA - Rotating 8am-8pm shift

Amcor; Sterling (MA); On-site; USD 27,248 - 30,307; Full time

Benefits offered by this job

Medical coverage

Paid time off

Holidays

Wellbeing program

HSA/FSA

Life insurance

Parental leave

Retirement plan

Tuition reimbursement

Discretionary bonus

Job summary

Amcor Sterling, MA is seeking a production operator to run extrusion lines, set up equipment, perform changeovers, and troubleshoot to deliver quality products that meet internal quality standards and customer expectations.

The role requires following safety rules, recording labor, scrap and daily checks, adjusting machines to maintain target rates, and coordinating with team members for breaks, outages, and maintenance. Overtime, holidays and weekends may be required on a 12-hour rotating shift.

Qualifications

• Must have high school diploma or GED.
• Ability to read and follow written and verbal instructions in English.
• Basic math skills and ability to read measurements (ruler/tape measure to 1/8 inch).

Responsibilities

• Observe, follow and support all safety and environmental rules/procedures/policies.
• Perform changeovers and complete changeover setup form; arrange assistance as needed.
• Clean blenders and other equipment for material changes; oversee pre-blend and blending of resins on/off-line.
• Complete paperwork for production including labor log, scrap sheet, and daily functional checks.
• Set up secondary equipment and test functionality; respond to stack light alerts; adjust machines to maintain product quality.
• Identify equipment shortfalls and complete maintenance report forms; close orders in system when completed.
• Record, weigh, and document scrap in system; ensure REPRO is added to resin and BOM adjusted.
• Perform two-hour quality checks and relieve team members for breaks; perform related duties as assigned.

Job description

The starting rate of pay for this position is expected to be $19.78; however, starting pay offered may vary depending on job-related knowledge, skills and experience between $19.78 and $22.00.

Location: Sterling, MA (not eligible for relocation or employment-based visa sponsorship)

Shift: Rotating (3 days work/4 days off & 4 days work/3 days off - work every other weekend) 12-hour shift 8:00 a.m. to 8:00 p.m.

Summary

Efficient extruder operation through set up, runs and troubleshooting machinery that ensures a quality product which meets or exceeds internal quality and customer standards.

Essential Job Functions

• Observe, follow and support all safety and environmental rules/procedures/policies
• Perform changeovers and complete changeover setup form
• Arrange assistance for changeover
• Cleans blenders and other equipment for material changes
• Oversee pre-blend and the blending or mixing of resins in off-line as well as on-line
• Complete paperwork for production, including labor log, scrap sheet and daily functional check sheet
• Set all secondary equipment (printer, punches, venting, portable winders, etc.) and test functionality to assure proper set-up and operation
• Watch for and react to stack light alerts
• Make machine adjustments as needed to maintain required product quality and/or as identified by Packer/Inspector
• Identify equipment shortfalls and complete maintenance report forms as needed
• Close order in system when completed
• Identify and strive to meet expected rates or standards of production and note correct variance code in system
• Collect, weigh, and document all scrap and enter in system
• Ensure REPRO is being run/added to resin
• Adjust and/or correct Bill of Materials (BOM)
• Perform and document 2-hour quality checks
• Relieve other team members for breaks/lunches
• Perform other related functions and duties as may be assigned

Secondary Job Functions

• Check run rates
• Perform quality checks front to back (resins, silos, computer information, blender settings, etc.)
• Ensure tools are in proper location(s)
• Ensure axillary equipment is in working condition (press, vents V-board, etc.)
• Ensure ink/solvent room is in proper order
• Perform all duties of a Utility Operator
• Maintains housekeeping throughout production area(s) including, but not limited to cleaning around extruders and blenders

Qualifications

• High school diploma or GED equivalent
• 1 or more years experience in a manufacturing environment
• 1 year extrusion operator experience (preferred)
• Able to read and follow written/verbal instructions (English)
• Able to read and write (English) to complete required forms and verify quality products are produced
• Must have good vision, eye-hand coordination, and hearing

Physical And Work Environment Requirements

• Able to work overtime, holidays, weekends, days, or nights for 12 or more hours
• Able to work independently and in a team
• Basic math skills
• Able to read a ruler/tape measure/gauge caliper device(s) to 1/8 of an inch
• Able to stand, sit, kneel, bend, stoop, climb, reach, and crawl for extended periods multiple times per day
• Able to lift up to 50 pounds unassisted
• No fear of heights
• Must have manual dexterity involving total wrist action, twisting, pulling, and raising arms at or above shoulder height
• Must have good vision, eye-hand coordination and hearing
• Able to work in warm, humid, and cool climates for 12 or more hours per day or night
• Able to wear personal protective equipment (PPE) which includes safety glasses, safety goggles, hearing protection, steel toe shoes/boots, face shield, gloves, fire retardant jacket/apron and face mask

Benefits

• Medical, dental and vision plans
• Paid time off, starting at 40 hours per year for full-time hourly employees, may vary by location
• Company-paid holidays starting at 8 days per year and may vary by location
• Wellbeing programs & Employee Assistance Program
• Health Savings Account/Flexible Spending Account
• Life insurance, AD&D, short-term & long-term disability, and voluntary benefits
• Paid Parental Leave
• Retirement Savings Plan with company match
• Tuition Reimbursement (dependent upon approval)
• Discretionary bonus program (initial eligibility dependent upon hire date)

Equal Opportunity Employer

Amcor is an Equal Opportunity Employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability status, protected veteran status, or any other characteristic protected by law.

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