Lead Mechanical Design Engineer – High-Speed IO Connectors

Amphenol Communications Solutions; Yocumtown (PA); On-site; USD 110,000 - 160,000; Full time

Job summary

Amphenol Communications Solutions in Etters, PA seeks a Senior Product Development Engineer to lead the design and development of high-speed IO connectors. You will own a form factor, drive innovation, and engage with customers to ensure cross-functional execution.

The role focuses on 112Gb+ signaling, AI/ML workloads, and thermal/ signal integrity performance, with responsibility from concept through production and NPI support.

Qualifications

• Bachelor's or Master's degree in Mechanical or Electrical Engineering.
• 5+ years of experience in connector or high-speed product development.
• Proficiency in CAD tools (SolidWorks, Creo) and simulation software (ANSYS).
• Strong understanding of signal integrity, EMI/EMC, and thermal management.
• Experience with materials and manufacturing processes including stamping, plating, molding, and assembly.
• Excellent communication skills with global teams and customers.
• Ability to manage multiple projects and prioritize effectively.

Responsibilities

• Lead concept generation, design, and qualification of high speed IO connectors for 112Gb+ signaling.
• Develop connectors optimized for AI/ML workloads with emphasis on signal integrity, mechanical robustness, and thermal efficiency.
• Apply advanced design techniques for low latency, high-density packaging, and manufacturability.
• Collaborate with cross-functional teams to ensure system-level integration and compliance with industry standards (e.g., OSFP, QSFP-DD, PCIe).
• Define and execute rigorous testing protocols for electrical, mechanical, and environmental performance.
• Perform Design FMEA, Tolerance Analysis, DFM, FEA (ANSYS preferred), and Risk Analysis.
• Work with internal labs and external partners to validate performance in real-world environments.
• Manage development projects from concept through production, including timelines, deliverables, and cross-functional coordination.
• Maintain clear documentation and communication across engineering, manufacturing, and quality teams.
• Support NPI and transition to manufacturing.
• Act as the primary technical interface for customer engagements.
• Translate customer requirements into actionable design goals and provide support during design reviews, prototyping, and field validation.
• Present product concepts early in the development cycle and incorporate feedback into design iterations.

Skills

Strong communication

Project management

Global teamwork

Analytical thinking

Education

Bachelor's or Master's degree in Mechanical or Electrical Engineering

Tools

SolidWorks

Creo

ANSYS

Job description

Amphenol Communications Solutions in Etters, PA seeks a Senior Product Development Engineer to lead the design and development of high-speed IO connectors. You will own a form factor, drive innovation, and engage with customers to ensure cross-functional execution.

The role focuses on 112Gb+ signaling, AI/ML workloads, and thermal/ signal integrity performance, with responsibility from concept through production and NPI support.