Lead Control Systems Engineer — New Chemical Plant Startup

NPAworldwide; Madisonville (KY); On-site; USD 110,000 - 170,000; Full time

Job summary

NPAworldwide is seeking a seasoned Control Systems Engineer to help design, commission, and start up a new chemical processing facility in Kentucky. You will lead the integration of DCS, SIS, PLCs, and industrial networks, ensuring safe, reliable operations from project kickoff through early operations.

You will evaluate contractor designs, support FAT/SAT, and collaborate with multi-disciplinary teams to deliver robust control architectures, cybersecurity measures, and clear operator interfaces

Qualifications

• BS in Electrical/Control Systems Engineering with 7+ years in industrial control.
• Experience with DCS, SIS, PLCs and control system architecture.
• Strong knowledge of IEC 61511, SIL, and functional safety.
• Experience reviewing engineering docs and specs.
• Track record supporting construction, commissioning, and start-ups.
• Awareness of industrial cybersecurity and system integration.
• Experience with FAT, SAT, loop checks and safety validation.

Responsibilities

• Oversee the engineering and architecture of control systems throughout all stages of the project.
• Evaluate contractor designs, control philosophies, and technical specifications to ensure compliance with industry standards and safety requirements.
• Ensure compliance with cybersecurity protocols and functional safety standards.
• Collaborate closely with multidisciplinary teams and external vendors for seamless project execution.
• Provide technical support during installation, loop checks, and system integration activities.
• Participate in FAT, SAT, and support commissioning and start-up efforts.
• Troubleshoot and resolve control system issues, optimizing system performance and reliability.
• Contribute to alarm management, operator interfaces, and procedural documentation.
• Ensure readiness and operational status of automation and control systems.
• Post-commissioning, provide ongoing support for troubleshooting and lifecycle management.

Skills

DCS & SIS

PLC architectures

Functional safety

IEC 61511

Cybersecurity

FAT & SAT

Education

BS in Electrical/Control Systems Engineering

Job description

NPAworldwide is seeking a seasoned Control Systems Engineer to help design, commission, and start up a new chemical processing facility in Kentucky. You will lead the integration of DCS, SIS, PLCs, and industrial networks, ensuring safe, reliable operations from project kickoff through early operations.

You will evaluate contractor designs, support FAT/SAT, and collaborate with multi-disciplinary teams to deliver robust control architectures, cybersecurity measures, and clear operator interfaces